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Crevice Corrosion in a Subsea System — Aspect Before Analysis

226 images

TryAlpha & BetaML00021corrosionDeformed StructureML00067brittle fractureFerrous Alloysductile behaviorLow Alloy SteelfatigueASTMhydrogenAfractureembrittlementstress corrosion
Product: Rolled Plate Application: Structure clear all
M

Material

79 classified

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P

Product

96 classified

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Ap

Application

37 classified

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C

Condition

84 classified

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Cm

Capture method

52 classified

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Df

Detail focus

208 classified

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226 images
Red painted device where the 50 mm x 50 mm 6061 T6 aluminum alloy plate was positioned (in the circle). The image presents the target, positioned 100 meters far from the gun, after the shot and the projectile perforated the plate.
478
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Aspect Before AnalysisDf - General View
Red painted device where the 50 mm x 50 mm titanium alloy plate was positioned (in the circle). The image presents the target, positioned 100 meters far from the gun, after the shot and the projectile did not perforate the plate, but presented a strong effect, as will be presented in the other figures.
487
VIEW
ML00144 / Aug.2018
Impact of a .380 Winchester on Ti64 Plate
M - Ti6Al4VP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Aspect Before AnalysisDf - General View
Red painted device where the 50 mm x 50 mm carbon steel plate was positioned (in the circle). The image presents the target, positioned 100 meters far from the gun, after the shot and the projectile perforated the plate, as will be presented in the other figures.
602
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Aspect Before AnalysisDf - General View
Red painted device where the 50 mm x 50 mm high strenght wear resistant steel plate (AR500) was positioned (in the circle). The image presents the target, positioned 100 meters far from the gun, after the shot and the projectile did not penetrate in the plate, and not even affected the material surface, as will be presented in the other figures.
500
VIEW
ML00142 / Aug.2018
Impact of a .308 Winchester on AR500 Plate
M - Low Alloy Wear ResistantP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Aspect Before AnalysisDf - General View
The repair weld presented several cracks in the weld metal, transverse to the weld, detected during inspection using magnetic particle test. The cracks were mainly located in regions of the structure where the repair was conducted by welding in the vertical position using 1/8" stick electrode.
710
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Aspect by NDTDf - Cracking
Micrography of a section transverse to the Oxygen Plasma Cut surface, showing the zone affected by the heat generated in the cutting. The extension of the HAZ is about 0.5 mm. The cut was conducted in the 1 1/4" thickness of the plate.
358
VIEW
ML00033 / Jan.2017
Plasma Cut of 1 1/4" Steel Plate
M - High Strength Low AlloyP - Rolled PlateAp - StructureCd - Cutting
Cm - Nital Etched Micrography by OMDf - Heat Affected Zone
The plate longitudinal section presents a granular refined structure. Biphasic.
340
VIEW
ML00029 / Jan.2017
Titanium Plate for Subsea Application
M - Ti6Al4VP - Rolled PlateAp - StructureCd - Typical manufacturing
Cm - Micrography by OM, HF + HNO3 + H2O etchDf - Grain refined structure

More from these cases

ML00145 — Impact of a .380 Winchester on 6061 T6 PlateM - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Aspect of a typical .308 Winchester projectile, similar to the one adopted to shot the plate, cut in a longitudinal section. It is a Cu alloy case filled with Pb-Sb.
61
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Longitudinal Section AspectDf - Longitudinal Section
Aspect of the 3/8" thickness plate, 50 mm x 50 mm, of the aluminum alloy plate, in the face of impact with the projectile. The plate was perforated by the bullet.
52
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Aspect Before AnalysisDf - General View
Micrography of the plate in a section, in the middle of the thickness. The aligned pitting is associated to the chemical etch of inclusions and second phases. The structure is granular but the grain boundaries do not appear at that magnification, originally 50x.
50
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Keller Etched Micrography by OMDf - Aligned particles
Micrography of the plate in a section, in the middle of the thickness, in a position where the plate was not affected by the shot. The microstructure is granular although the grain boundaries are not resolvable at this magnification. The black spots are localized corrosion in aligned particles.
49
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Keller Etched Micrography by OMDf - Aligned particles
Micrographic detail of the plate in the middle of the thickness. At this magnification it is possible to see the grain boundaries and the black spots are localized etching in aligned particles.
43
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Keller Etched Micrography by OMDf - Granular structure

+45 more from this case →

ML00144 — Impact of a .380 Winchester on Ti64 PlateM - Ti6Al4VP - Rolled PlateAp - StructureCd - Non-Pierced
Aspect of a typical .308 Winchester projectile, similar to the one adopted to shot the plate, cut in a longitudinal section. It is a Cu alloy case filled with Pb-Sb.
34
VIEW
ML00144 / Aug.2018
Impact of a .380 Winchester on Ti64 Plate
M - Ti6Al4VP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Longitudinal Section AspectDf - Longitudinal Section
Aspect of the 3/8" thickness plate, 50 mm x 50 mm, of the titanium alloy, in the face of impact with the projectile. The plate was not perforated by the bullet, but suffered localized plastic deformation.
33
VIEW
ML00144 / Aug.2018
Impact of a .380 Winchester on Ti64 Plate
M - Ti6Al4VP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Aspect Before AnalysisDf - General View
Micrography of the plate in the middle of the thickness, showing the aligned structure tyical of a rolling process. The sample was mechanically-electrolitically polished and etched with HF (10%) + HNO3 (5%) +H2O (85%) solution.
28
VIEW
ML00144 / Aug.2018
Impact of a .380 Winchester on Ti64 Plate
M - Ti6Al4VP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Micrography by OMDf - Alpha and Beta
Micrography showing the alpha plus beta microstructure in the middle of the thickness. The sample was mechanically-electrolitically polished and etched with HF (10%) + HNO3 (5%) +H2O (85%) solution.
32
VIEW
ML00144 / Aug.2018
Impact of a .380 Winchester on Ti64 Plate
M - Ti6Al4VP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Micrography by OMDf - Alpha and Beta
Micrographic detail of the plate, showing the alpha (light grains as a matrix) plus beta (dark phase) microstructure. Etched with HF (10%) + HNO3 (5%) +H2O (85%) solution.
28
VIEW
ML00144 / Aug.2018
Impact of a .380 Winchester on Ti64 Plate
M - Ti6Al4VP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Micrography by OMDf - Alpha and Beta

+50 more from this case →

ML00143 — Impact of a .308 Winchester on A36 PlateM - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Aspect of a typical .308 Winchester projectile, similar to the one adopted to shot the plate, cut in a longitudinal section. It is a Cu alloy case filled with Pb-Sb.
92
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Longitudinal Section AspectDf - Longitudinal Section
Aspect of the 3/8" thickness plate, 50 mm x 50 mm, of the low carbon steel steel, in the face of impact with the projectile. The plate was perforated by the bullet.
88
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Aspect Before AnalysisDf - General View
Micrography of the plate in a section, showing a ferritic-pearlitic microstructure in the middle of the thickness.
84
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
Micrography of the plate in a section, showing a ferritic-pearlitic microstructure in the middle of the thickness, in a position where the plate was not affected by the shot.
65
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
Micrographic detail of the plate in a section, showing a ferritic-pearlitic microstructure in the middle of the thickness.
66
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite

+51 more from this case →

ML00142 — Impact of a .308 Winchester on AR500 PlateM - Low Alloy Wear ResistantP - Rolled PlateAp - StructureCd - Non-Pierced
Aspect of a typical .308 Winchester projectile, similar to the one adopted to shot the plate, cut in a longitudinal section. It is a Cu alloy case filled with Pb-Sb.
57
VIEW
ML00142 / Aug.2018
Impact of a .308 Winchester on AR500 Plate
M - Low Alloy Wear ResistantP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Longitudinal Section AspectDf - Longitudinal Section
Aspect of the 3/8" thickness plate, 50 mm x 50 mm, of the AR500 wear resistant steel, in the face of impact with the projectile. The plate did not suffer any macroscopic damage. It was only stained at the impact surface.
63
VIEW
ML00142 / Aug.2018
Impact of a .308 Winchester on AR500 Plate
M - Low Alloy Wear ResistantP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Aspect Before AnalysisDf - General View
Micrography of the plate in a section, showing a martensitic structure in the middle of the thickness.
63
VIEW
ML00142 / Aug.2018
Impact of a .308 Winchester on AR500 Plate
M - Low Alloy Wear ResistantP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Nital Etched Micrography by OMDf - Martensite
Micrographic detail of the plate in a section, showing a martensitic structure in the middle of the thickness.
56
VIEW
ML00142 / Aug.2018
Impact of a .308 Winchester on AR500 Plate
M - Low Alloy Wear ResistantP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Nital Etched Micrography by OMDf - Martensite
Micrographic detail of the high hardness martensitic structure. Uniform structure.
58
VIEW
ML00142 / Aug.2018
Impact of a .308 Winchester on AR500 Plate
M - Low Alloy Wear ResistantP - Rolled PlateAp - StructureCd - Non-Pierced
Cm - Nital Etched Micrography by OMDf - Martensite

+24 more from this case →

ML00010 — Cold Cracks in a Gouged Weld MetalM - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
After grinding to remove the cracks, it was possible to see that they originated in the root, with longitudinal and transverse cracking, and localized in the weld metal only.
167
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Aspect by NDTDf - Cracking
Acetate metallographic replica from the surface, before cracking removal, showing the intergranular morphology of the cracks in a very refined weld metal structure.
123
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital etched, OMDf - Intergranular Cracking
Detail of the acetate metallographic replica from the surface, before cracking removal, showing the (previous austenite) intergranular morphology of the cracks in a very refined weld metal structure.
107
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital etched, OMDf - Intergranular Cracking
Tempered martensitic structure of the plate base metal.
93
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Base Metal
Detail of the tempered martensitic structure of the plate base metal. Hardness level of 27 HRc.
92
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Base Metal

+10 more from this case →

ML00033 — Plasma Cut of 1 1/4" Steel PlateM - High Strength Low AlloyP - Rolled PlateAp - StructureCd - Cutting
Macroscopic aspect of the cutting surface, slightly irregular. The structural plate is 1 1/4" thick.
48
VIEW
ML00033 / Jan.2017
Plasma Cut of 1 1/4" Steel Plate
M - High Strength Low AlloyP - Rolled PlateAp - StructureCd - Cutting
Cm - Aspect Before AnalysisDf - At the Surface
Aspect of the 1 1/4" thickness plate cutting surface.
30
VIEW
ML00033 / Jan.2017
Plasma Cut of 1 1/4" Steel Plate
M - High Strength Low AlloyP - Rolled PlateAp - StructureCd - Cutting
Cm - Aspect Before AnalysisDf - At the Surface
Macrography of a transverse section of the cut surface showing the heat affected zone region.
29
VIEW
ML00033 / Jan.2017
Plasma Cut of 1 1/4" Steel Plate
M - High Strength Low AlloyP - Rolled PlateAp - StructureCd - Cutting
Cm - NItal Etched MacroDf - Heat Affected Zone
Ferritic perlitic structure of the plate. Longitudinal section.
28
VIEW
ML00033 / Jan.2017
Plasma Cut of 1 1/4" Steel Plate
M - High Strength Low AlloyP - Rolled PlateAp - StructureCd - Cutting
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
Ferritic perlitic structure of the plate. Longitudinal section.
29
VIEW
ML00033 / Jan.2017
Plasma Cut of 1 1/4" Steel Plate
M - High Strength Low AlloyP - Rolled PlateAp - StructureCd - Cutting
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite

+7 more from this case →

ML00029 — Titanium Plate for Subsea ApplicationM - Ti6Al4VP - Rolled PlateAp - StructureCd - Typical manufacturing
Alpha and beta phases. Refined Structure.
52
VIEW
ML00029 / Jan.2017
Titanium Plate for Subsea Application
M - Ti6Al4VP - Rolled PlateAp - StructureCd - Typical manufacturing
Cm - Micrography by OM, HF + HNO3 + H2O etchDf - Two phases
Alpha and beta phases. Refined Structure.
46
VIEW
ML00029 / Jan.2017
Titanium Plate for Subsea Application
M - Ti6Al4VP - Rolled PlateAp - StructureCd - Typical manufacturing
Cm - Micrography by OM, HF + HNO3 + H2O etchDf - Two phases

View all 226 images in the Atlas →

most recent

The location of the threaded fitting started leaking after less than five years in service. Although the corrosion rate was not high, the localized material loss in the threaded surface of the carbon steel flange allowed the connection leakage.
769
VIEW
ML00184 / Apr.2023
Dissimilar Steels in a Threaded Connection
M - Low Carbon SteelP - ForgingAp - OffshoreCd - Localized Dissolution
Cm - Aspect Before AnalysisDf - General View
Front wheel 17 x 7J of a passenger vehicle (identified as WHEEL 1) that broke during a car accident on a road.
1644
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Aspect Before AnalysisDf - General View
Tool fixture 5" long, nominal diameter 2", presenting a recess 1/2" deep from two sides. The rupture occurred about 2" from the end of the rod. Scale in milimeters.
523
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - General View
Pinion of hypoid gearbox, assembled in a 1560-mm long shaft that operated during more than 60,000 hours, and removed from service due to unacceptable wear damage.
1028
VIEW
ML00181 / Apr.2022
Wear of a Carburized Hypoid Gear
M - Low Alloy for Thermochemical TreatmentP - Pinion-crown assemblyAp - ShipCd - Wear
Cm - Aspect Before AnalysisDf - General View
Aspect of the 3 1/2" diameter tube after the water leakage in high temperature.
962
VIEW
ML00180 / Mar.2022
Local Melting of Copper Cooling Tubes
M - Pure CopperP - Cooling TubeAp - SiderurgyCd - Overheating
Cm - Aspect Before AnalysisDf - General View
2" drain line from the main 10" line. The leakage occurred at the margin of the weld, a short time after the introduction of the reinforced ribs to reduce vibration.
641
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Field photoDf - General View
The drilling connector, 21" diameter, presented a crack at the margin of the weld in the forging side (left side of the weld in the figure).
745
VIEW
ML00178 / Jan.2022
Cold cracks in Cr-Mo Welded Forging
M - CrMo SteelP - ForgingAp - O&G Well DrillingCd - Welding Defect
Cm - Aspect Before AnalysisDf - General View
Macrography of the longitudinally seam weld of the 24" diameter tube, showing that it was welded from both sides and there is a segregation line in the center of the tube thickness.
737
VIEW
ML00177 / Dec.2021
Cr-Mo Seam Welded Tube
M - CrMo SteelP - Longitudinally Seam WeldedAp - Fired HeaterCd - Not according to spec
Cm - NItal Etched MacroDf - Seam
The titanium rotor blade of a flowmeter broke after two years in service in an acid environment, containing H2S.
339
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Aspect Before AnalysisDf - General View
Aspect of the wire rope, 1 1/2" diameter, presenting regions of flattened areas at the surface of the outer wires. It is a 6 x 19 Seale construction, right regular lay.
552
VIEW
ML00175 / Aug.2021
Localized External Wear of a Wire Rope
M - High Carbon SteelP - Wire RopeAp - Oil and GasCd - Wear
Cm - Aspect Before AnalysisDf - General View
The carcass was manufactured using niobium stabilized plates, grade AISI 347, with circumferential welds, where the through wall cracks were detected.
300
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Field photoDf - General View
Aged microstructure of the HP stainless steel, modified with 1%Nb, cast fitting, tubular, operating for 6 years in a furnace which design temperature is 1100°C. The material presented a network of primary carbides, white and grey, and an austenitic matrix with coalescing secondary precipitation. Some voids. The Vickers identation indicates a hardness value about 260HV 100g in the aged austenitic matrix.
492
VIEW
ML00173 / May.2021
Welding Cracks in an Aged HP Cast Fitting
M - Heat Resistant SteelP - Cast FtittingAp - PetrochemicalCd - Welding
Cm - Kalling Etched Micrography by OMDf - Microhardness identations

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