Fractography by SEM

49 cases · 166 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

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Low magnification view of the WHEEL 1 fracture surface. The thickness of the wheel in this position (flat and paralell to the wheel face) is about 2.5 mm. The aspect of the fracture is similar all through the fracture perimeter, including the region where the fracture propagation changes the direction.
66
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - General View
Fractographic image of the actual rod rupture, showing that the material fractured by an intergranular micromechanism, evidencing a tempered martensite embrittlement.
59
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Intergranular Fracture
Microscopic aspect of the fracture, propagating by contact fatigue.
43
VIEW
ML00181 / Apr.2022
Wear of a Carburized Hypoid Gear
M - Low Alloy for Thermochemical TreatmentP - Pinion-crown assemblyAp - ShipCd - Wear
Cm - Fractography by SEMDf - Fatigue Fracture
Aspect of the opened crack by scanning electron microscopy, showing the coarser structure in the weld (right side of the figure).
33
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Fractography by SEMDf - Fracture
Low magnification image by scanning electron microscopy. In the bottom of the image the fracture appearance is brittle and presenting several secondary cracks. In the top of the image the fracture is fully flat, also without macroscopic plastic deformation.
33
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Fractography by SEMDf - Fracture
The fracture surface in the sample shows columnar grains in the weld and large facets in the heat affected zone (HAZ) close to the internal surface of the carcass (to the top of the image).
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VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Fractography by SEMDf - Brittle Fracture
Fracture surface aspect at the scanning electron microscopy (SEM) of the clamp OD, showing different planes of propagation of the fracture.
42
VIEW
ML00171 / Feb.2021
Corrosion Fatigue of U Bolt Pipe Clamp
M - Low Carbon SteelP - BoltAp - ShipCd - Corrosion Fatigue
Cm - Fractography by SEMDf - Fracture
Low magnification fractography by scanning electron microscopy, after a complete opening of the crack. At this magnification no micromechanism is evident.
51
VIEW
ML00167 / Aug.2020
Fatigue of a Flared Tubing Connection
M - Austenitic Stainless SteelP - TubingAp - EngineCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Fracture

More from these cases

ML00183 — Ductile Behavior of an Aluminum WheelM - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
WHEEL 1 fracture detail showing a small shrinkage in the left side of the photo and dimples in the right side of the photo.
73
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Ductile Fracture
WHEEL 1 fracture detail showing small regions of shearing.
67
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Elongated Dimples
WHEEL 1 fracture detail showing small regions with smooth aspect, and brittle microcracks. But predominantly the micromechanism is by dimples.
70
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Cracks
WHEEL 1 fracture detail of the brittle microcracks. The analysis of the material microstructure showed that these microcracks are associated to iron rich phases.
68
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Cracks
ML00182 — Brittle Fracture of a LAS Fixing RodM - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Fractographic detail of the intergranular micromechanism, evidencing a tempered martensite embrittlement.
49
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Intergranular Fracture
Fractographic detail of the intergranular micromechanism, evidencing a tempered martensite embrittlement.
44
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Intergranular Fracture
Broken tensile testpiece fractography showing predominantly dimples as the fracture micromechanism, and some integranular aspects. It shows that in this uniaxial and without stress concentration raisers, the material presented a ductile behavior.
30
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Broken Testpiece
Broken Charpy V testpiece fractography showing intergranular fracture micromechanism. It reveals the brittle material behavior when under critical conditions, like the one that was present in the service application (with a triaxial condition in the notch).
26
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Broken Testpiece
ML00179 — Hydrides in Titanium WeldM - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
In the region where the fracture started there are brittle aspects resembling a cleavage micromechanism and several secondary cracks, transverse to the fracture surface, as well as propagation by fatigue (striation).
36
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Fractography by SEMDf - Brittle Cracks
Fractography showing brittle secondaryy cracks in the region where the cracking was originated.
34
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Fractography by SEMDf - Secondary Cracks
Fractography showing propagation by fatigue. Striation.
26
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Fractography by SEMDf - Fatigue Striation
ML00176 — Hydride Formation in a Titanium BladeM - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
The position of the fracture at the starting point of the failure is brittle, transgranular, with a cleavage/quase-cleavage morphology.
24
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Fractography by SEMDf - Cleavage Facets
SEM fractograph showing a cleavage facet with radiating river-pattern markings and scattered fine surface particles.
1
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Fractography by SEMDf - Cleavage Facets
ML00174 — Carburization of a 347 SS Welded JointM - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Detail of the fracture in the heat affected zone, showing a flat fracture where the fracture is close to the surface of the plate, exposed to the high temperature exhausting gases.
24
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Fractography by SEMDf - Brittle Fracture
ML00167 — Fatigue of a Flared Tubing ConnectionM - Austenitic Stainless SteelP - TubingAp - EngineCd - Mechanical Fatigue
Fracture surface of the tubing, close to the outer diameter.
47
VIEW
ML00167 / Aug.2020
Fatigue of a Flared Tubing Connection
M - Austenitic Stainless SteelP - TubingAp - EngineCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Close to the External Surface
Flat aspect of the fracture. The striation micromechanism is revealed.
50
VIEW
ML00167 / Aug.2020
Fatigue of a Flared Tubing Connection
M - Austenitic Stainless SteelP - TubingAp - EngineCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Fatigue Fracture
The thin striation is evident in the fracture surface, suggesting a high cycle fatigue, typically identified in vibration conditions.
45
VIEW
ML00167 / Aug.2020
Fatigue of a Flared Tubing Connection
M - Austenitic Stainless SteelP - TubingAp - EngineCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Fatigue Striation
Detail of the striation micromechanism.
48
VIEW
ML00167 / Aug.2020
Fatigue of a Flared Tubing Connection
M - Austenitic Stainless SteelP - TubingAp - EngineCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Fatigue Striation
When the fracture propagates, the striation becomes wider and with transgranular irregular steps.
47
VIEW
ML00167 / Aug.2020
Fatigue of a Flared Tubing Connection
M - Austenitic Stainless SteelP - TubingAp - EngineCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Fatigue Fracture