Fractography by SEM

9 cases · 27 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Microstructure: Tempered Martensite clear all

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Fractographic image of the actual rod rupture, showing that the material fractured by an intergranular micromechanism, evidencing a tempered martensite embrittlement.
59
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Intergranular Fracture
Fractography of the broken Charpy V testpiece, in a high strength steel that absorbed 11 Joules at 20°C. Quasicleavage and dimples are the main fracture micromechanisms with some secondary cracks that appear to be intergranular, exactly as the fracture of the part.
48
VIEW
ML00161 / Mar.2020
Brittle Fracture of a High Strength Socket
M - Medium Carbon Tool SteelP - ToolAp - Oil and GasCd - Brittle Fracture
Cm - Fractography by SEMDf - Broken Testpiece
Aspect by scanning electron microscopy of the brittle fracture surface. in a low magnification view. The fracture presents smashed regions (conditions imposed after the fracture was opened) in the region where the chevron marks indicate it is the failure starting point.
26
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Fractography by SEMDf - Brittle Fracture
Fractographic aspect of the stud fracture surface, by scanning electron microscopy, close to the bottom of the thread fillet. In the center of the image it is possible to see secondary cracks with intergranular morphology.
59
VIEW
ML00136 / Jun.2018
Hydrogen Cracks of Subsea Studs
M - Low Alloy Medium Carbon QTP - FastenerAp - SubseaCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Brittle Fracture
Aspect of the bolt fracture surface by scanning electron microscopy, (SEM) presenting striations that indicate a FATIGUE micromechanism. The bolt is of a medium strength (class 8.8) low alloy steel, medium carbon, quenched and tempered.
1123
VIEW
ML00130 / Jun.2018
Fatigue Fracture of Overloaded Bolts
M - Low Alloy Medium Carbon QTP - FastenerAp - O&G Well DrillingCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Fatigue Fracture
Fractographic analysis by scanning electron microscopy of the stud fracture surface after opening the cracks. Brittle intergranular morphology with dimples and quasecleavage micromechanisms indicate that the internal cracks, intergranular, occurred by a hydrogen embrittlement effect during electroplating, and the ductile aspects are probably associated to overloading during torque.
517
VIEW
ML00127 / May.2018
Hydrogen Cracks of Cadmium Plated Studs
M - Low Alloy Medium Carbon QTP - Allen StudAp - Oil and GasCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Fracture
Aspect of the fracture surface of the bolt, after cleaning with a plastic brush. Although there is a layer of oxides it is possible to see the intergranular morphology of the fracture, typical of a hydrogen embrittlement mechanism.
1154
VIEW
ML00126 / Mar.2018
Hydrogen Fracture of Subsea Allen Bolts
M - Low Alloy Medium Carbon QTP - Coated ProductAp - SubseaCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Intergranular Fracture
Detail of the pin fracture surface, presenting both a flat aspect and a rough aspect in a shearing section of 2.5 mm width.
727
VIEW
ML00046 / Jan.2018
Brittle Fracture of SS Shear Pin
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Cm - Fractography by SEMDf - Fracture

More from these cases

ML00182 — Brittle Fracture of a LAS Fixing RodM - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Fractographic detail of the intergranular micromechanism, evidencing a tempered martensite embrittlement.
49
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Intergranular Fracture
Fractographic detail of the intergranular micromechanism, evidencing a tempered martensite embrittlement.
44
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Intergranular Fracture
Broken tensile testpiece fractography showing predominantly dimples as the fracture micromechanism, and some integranular aspects. It shows that in this uniaxial and without stress concentration raisers, the material presented a ductile behavior.
30
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Broken Testpiece
Broken Charpy V testpiece fractography showing intergranular fracture micromechanism. It reveals the brittle material behavior when under critical conditions, like the one that was present in the service application (with a triaxial condition in the notch).
26
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Fractography by SEMDf - Broken Testpiece
ML00161 — Brittle Fracture of a High Strength SocketM - Medium Carbon Tool SteelP - ToolAp - Oil and GasCd - Brittle Fracture
Fractography of the broken tensile testpiece, in a high strength steel (about 260Ksi Yield Strength) that presented 10% elongation. The fracture micromechanism in a static test is quasicleavage and dimples, with some secondary cracks that appear to be intergranular, exactly as the fracture of the part.
53
VIEW
ML00161 / Mar.2020
Brittle Fracture of a High Strength Socket
M - Medium Carbon Tool SteelP - ToolAp - Oil and GasCd - Brittle Fracture
Cm - Fractography by SEMDf - Broken Testpiece
ML00148 — Brittle Fracture of a 420 SS Barrel NutM - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Observing in higher magnification it is possible to see that the fracture presents a mixture of ductile and brittle micromechanisms. The intergranular mechanism indicates that the material is embrittled and the dimples indicate localized overloading conditions.
32
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Fractography by SEMDf - Fracture
Detail of the ductile dimples and the brittle intergranular micromechanisms. This evidence (a mixture of mechanisms) suggests that the embrittlement is localized in some regions of the material.
34
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Fractography by SEMDf - Fracture
Scanning electron microscope fractographic detail of the brittle intergranular micromechanism.
40
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Fractography by SEMDf - Intergranular Fracture
Scanning electron microscope fractographic detail of the ductile dimples.
26
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Fractography by SEMDf - Dimples
ML00136 — Hydrogen Cracks of Subsea StudsM - Low Alloy Medium Carbon QTP - FastenerAp - SubseaCd - Hydrogen Embrittlement
Fractographic detail by scanning electron microscopy of the secondary cracks with intergranular morphology.
47
VIEW
ML00136 / Jun.2018
Hydrogen Cracks of Subsea Studs
M - Low Alloy Medium Carbon QTP - FastenerAp - SubseaCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Secondary Cracks
ML00130 — Fatigue Fracture of Overloaded BoltsM - Low Alloy Medium Carbon QTP - FastenerAp - O&G Well DrillingCd - Mechanical Fatigue
Aspect of the fracture surface in low magnification, showing a flat aspect (associated to a fatigue fracture micromechanims) and a rough aspect (associated to a ductile fracture micromechanism).
167
VIEW
ML00130 / Jun.2018
Fatigue Fracture of Overloaded Bolts
M - Low Alloy Medium Carbon QTP - FastenerAp - O&G Well DrillingCd - Mechanical Fatigue
Cm - Fractography by SEMDf - General View
Aspect of the fracture surface by scanning electron microscopy, presenting fatigue striations micromechanism. The bolt is a medium strength low alloy steel, medium carbon, quenched and tempered.
153
VIEW
ML00130 / Jun.2018
Fatigue Fracture of Overloaded Bolts
M - Low Alloy Medium Carbon QTP - FastenerAp - O&G Well DrillingCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Fatigue Fracture
Detailed fractographic aspect of the flat part of the bolt fracture, presenting fatigue striations. The bolt is a medium strength low alloy steel, medium carbon, quenched and tempered.
141
VIEW
ML00130 / Jun.2018
Fatigue Fracture of Overloaded Bolts
M - Low Alloy Medium Carbon QTP - FastenerAp - O&G Well DrillingCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Fatigue Fracture
Fractographic detailed aspect of the rough part of the fracture surface, presenting ductile dimples. This is the final fracture, by overload.
137
VIEW
ML00130 / Jun.2018
Fatigue Fracture of Overloaded Bolts
M - Low Alloy Medium Carbon QTP - FastenerAp - O&G Well DrillingCd - Mechanical Fatigue
Cm - Fractography by SEMDf - Ductile Fracture
ML00127 — Hydrogen Cracks of Cadmium Plated StudsM - Low Alloy Medium Carbon QTP - Allen StudAp - Oil and GasCd - Hydrogen Embrittlement
Fractographic analysis by scanning electron microscopy of the stud fracture surface after opening the cracks. Brittle intergranular morphology with dimples and quasecleavage micromechanisms indicate that the internal cracks, intergranuar, occurred by a hydrogen embrittlement effect during electroplating, and the ductile aspects are probably associated to overloading during torque.
37
VIEW
ML00127 / May.2018
Hydrogen Cracks of Cadmium Plated Studs
M - Low Alloy Medium Carbon QTP - Allen StudAp - Oil and GasCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Intergranular Cracking
ML00126 — Hydrogen Fracture of Subsea Allen BoltsM - Low Alloy Medium Carbon QTP - Coated ProductAp - SubseaCd - Hydrogen Embrittlement
Detailed aspect of the fracture surface of the bolt, evidencing the intergranular morphology of the fracture (although with an oxide scale), typical of a hydrogen embrittlement mechanism.
114
VIEW
ML00126 / Mar.2018
Hydrogen Fracture of Subsea Allen Bolts
M - Low Alloy Medium Carbon QTP - Coated ProductAp - SubseaCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Intergranular Fracture
ML00046 — Brittle Fracture of SS Shear PinM - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Fracture appearance in a sheared region, presenting a ductile morphology for the fracture micromechanism.
109
VIEW
ML00046 / Jan.2018
Brittle Fracture of SS Shear Pin
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Cm - Fractography by SEMDf - Ductile Fracture
Fracture appearance in a brittle region, presenting an intergranular morphology.
93
VIEW
ML00046 / Jan.2018
Brittle Fracture of SS Shear Pin
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Cm - Fractography by SEMDf - Intergranular Cracking