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Crevice Corrosion in a Subsea System — Aspect Before Analysis

146 images

TryStructureML00100corrosionO&G Well DrillingML00116brittle fractureFerrous Alloysductile behaviorHigh Alloy SteelfatigueUNShydrogenALLOYfractureembrittlementstress corrosion
Product: Raw Material Microstructure: Strain Hardened clear all
M

Material

79 classified

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P

Product

96 classified

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Ap

Application

37 classified

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C

Condition

84 classified

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Cm

Capture method

52 classified

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Df

Detail focus

208 classified

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146 images
Red painted device where the 50 mm x 50 mm 6061 T6 aluminum alloy plate was positioned (in the circle). The image presents the target, positioned 100 meters far from the gun, after the shot and the projectile perforated the plate.
478
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Aspect Before AnalysisDf - General View
Red painted device where the 50 mm x 50 mm carbon steel plate was positioned (in the circle). The image presents the target, positioned 100 meters far from the gun, after the shot and the projectile perforated the plate, as will be presented in the other figures.
602
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Aspect Before AnalysisDf - General View
Aspect of the internal side of the drilling tool, after cleaning for inspection. Several regions of corrosion where detected where the drilling mud was adhered and remained uncleaned for a period a little longer than 1 month.
775
VIEW
ML00135 / May.2018
MIC of a Non Magnetic Drilling Tool
M - High Mn Austenitic SteelP - Tubular ForgingAp - O&G Well DrillingCd - Pitting Corrosion
Cm - Aspect Before AnalysisDf - Internal Surface
The spring presents intergranular and transgranular brittle aspects in the fracture surface.
884
VIEW
ML00076 / Jun.2017
Hydrogen Cracking of a 17-7 PH Subsea Spring
M - Precipitation Hardened Stainless SteelP - WireAp - SubseaCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Brittle Fracture
Micrography of the nut in the longitudinal direction, in the center of the thickness, presenting a granular austenitic structure free from detrimental phases.
475
VIEW
ML00062 / Apr.2017
Inconel 718 Lock Nut with Polymer Insert
M - NiCrFe AlloyP - Cold FormedAp - PipingCd - Typical manufacturing
Cm - Kalling Etched Micrography by OMDf - In the Center of the Thickness

More from these cases

ML00145 — Impact of a .380 Winchester on 6061 T6 PlateM - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Aspect of a typical .308 Winchester projectile, similar to the one adopted to shot the plate, cut in a longitudinal section. It is a Cu alloy case filled with Pb-Sb.
61
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Longitudinal Section AspectDf - Longitudinal Section
Aspect of the 3/8" thickness plate, 50 mm x 50 mm, of the aluminum alloy plate, in the face of impact with the projectile. The plate was perforated by the bullet.
52
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Aspect Before AnalysisDf - General View
Micrography of the plate in a section, in the middle of the thickness. The aligned pitting is associated to the chemical etch of inclusions and second phases. The structure is granular but the grain boundaries do not appear at that magnification, originally 50x.
50
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Keller Etched Micrography by OMDf - Aligned particles
Micrography of the plate in a section, in the middle of the thickness, in a position where the plate was not affected by the shot. The microstructure is granular although the grain boundaries are not resolvable at this magnification. The black spots are localized corrosion in aligned particles.
49
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Keller Etched Micrography by OMDf - Aligned particles
Micrographic detail of the plate in the middle of the thickness. At this magnification it is possible to see the grain boundaries and the black spots are localized etching in aligned particles.
43
VIEW
ML00145 / Sep.2018
Impact of a .380 Winchester on 6061 T6 Plate
M - Aluminum Magnesium SiliconP - Rolled PlateAp - StructureCd - Pierced
Cm - Keller Etched Micrography by OMDf - Granular structure

+45 more from this case →

ML00143 — Impact of a .308 Winchester on A36 PlateM - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Aspect of a typical .308 Winchester projectile, similar to the one adopted to shot the plate, cut in a longitudinal section. It is a Cu alloy case filled with Pb-Sb.
92
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Longitudinal Section AspectDf - Longitudinal Section
Aspect of the 3/8" thickness plate, 50 mm x 50 mm, of the low carbon steel steel, in the face of impact with the projectile. The plate was perforated by the bullet.
88
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Aspect Before AnalysisDf - General View
Micrography of the plate in a section, showing a ferritic-pearlitic microstructure in the middle of the thickness.
84
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
Micrography of the plate in a section, showing a ferritic-pearlitic microstructure in the middle of the thickness, in a position where the plate was not affected by the shot.
65
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
Micrographic detail of the plate in a section, showing a ferritic-pearlitic microstructure in the middle of the thickness.
66
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite

+51 more from this case →

ML00135 — MIC of a Non Magnetic Drilling ToolM - High Mn Austenitic SteelP - Tubular ForgingAp - O&G Well DrillingCd - Pitting Corrosion
Aspect of the external side of the nominal diameter 6 3/4" drilling tool, after cleaning for inspection. Several regions of corrosion where detected where the drilling mud was adhered and remained for a period a little longer than 1 month. This tool is a high strength steel, cold worked.
163
VIEW
ML00135 / May.2018
MIC of a Non Magnetic Drilling Tool
M - High Mn Austenitic SteelP - Tubular ForgingAp - O&G Well DrillingCd - Pitting Corrosion
Cm - Aspect Before AnalysisDf - General View
Aspect of the external side of the nominal diameter 6 3/4" drilling tool, after cleaning for inspection. Several regions of corrosion where detected where the drilling mud was adhered and remained for a period a little longer than 1 month. This tool is a high strength steel, cold worked.
125
VIEW
ML00135 / May.2018
MIC of a Non Magnetic Drilling Tool
M - High Mn Austenitic SteelP - Tubular ForgingAp - O&G Well DrillingCd - Pitting Corrosion
Cm - Aspect Before AnalysisDf - Localized Corrosion
Microscopical aspect by scanning electron microscopy (SEM) of the external surface of a drilling tool in a position that presented localized deposits and corrosion under deposit. The deep corrosion in a short time is only possible associated to the biological growth and aggressive environment generated by the microorganisms metabolites - Microbiologically Induced Corrosion (MIC).
104
VIEW
ML00135 / May.2018
MIC of a Non Magnetic Drilling Tool
M - High Mn Austenitic SteelP - Tubular ForgingAp - O&G Well DrillingCd - Pitting Corrosion
Cm - Surface Aspect by SEMDf - Localized Deposits
Microscopical aspect by scanning electron microscopy (SEM) of the external surface of a drilling tool in a position that presented localized deposits and corrosion under deposit. It is possible to see that the strain hardened surface was etched by the aggressive metabolites of the microorganisms.
90
VIEW
ML00135 / May.2018
MIC of a Non Magnetic Drilling Tool
M - High Mn Austenitic SteelP - Tubular ForgingAp - O&G Well DrillingCd - Pitting Corrosion
Cm - Surface Aspect by SEMDf - Localized Corrosion
Optical micrography of the transverse section of the drill collar, in the center of the thickness, presenting an uniform, granular, fully austenitic microstructure.
76
VIEW
ML00135 / May.2018
MIC of a Non Magnetic Drilling Tool
M - High Mn Austenitic SteelP - Tubular ForgingAp - O&G Well DrillingCd - Pitting Corrosion
Cm - Oxalic Acid Electrolytic EtchDf - Transverse Section

+13 more from this case →

ML00076 — Hydrogen Cracking of a 17-7 PH Subsea SpringM - Precipitation Hardened Stainless SteelP - WireAp - SubseaCd - Hydrogen Embrittlement
The stainless steel spring broke without any evidence of plastic deformation. The round wire 1/8" diameter has ruptured in a brittle way in this 2" long spring of external diameter of 1/2".
73
VIEW
ML00076 / Jun.2017
Hydrogen Cracking of a 17-7 PH Subsea Spring
M - Precipitation Hardened Stainless SteelP - WireAp - SubseaCd - Hydrogen Embrittlement
Cm - Aspect Before AnalysisDf - General View
Detailed aspect of the spring close to the fracture position. The wire surface shows a morphology that reveals the material structure.
58
VIEW
ML00076 / Jun.2017
Hydrogen Cracking of a 17-7 PH Subsea Spring
M - Precipitation Hardened Stainless SteelP - WireAp - SubseaCd - Hydrogen Embrittlement
Cm - Aspect Before AnalysisDf - Fracture
The longitudinal section of the spring wire shows a strain hardened martensitic structure, aged to high strength (602 HV 0.3kg). Previous austenite grains are elongated.
55
VIEW
ML00076 / Jun.2017
Hydrogen Cracking of a 17-7 PH Subsea Spring
M - Precipitation Hardened Stainless SteelP - WireAp - SubseaCd - Hydrogen Embrittlement
Cm - Kalling Etched Micrography by OMDf - Longitudinal Section
Micrographic detail of the strain hardened aged martensitic structure. Small aligned delta ferrite islands can be seen.
51
VIEW
ML00076 / Jun.2017
Hydrogen Cracking of a 17-7 PH Subsea Spring
M - Precipitation Hardened Stainless SteelP - WireAp - SubseaCd - Hydrogen Embrittlement
Cm - Kalling Etched Micrography by OMDf - Longitudinal Section
The transverse section of the spring wire shows a strain hardened martensitic structure, aged to high strength (602 HV 0.3kg).
48
VIEW
ML00076 / Jun.2017
Hydrogen Cracking of a 17-7 PH Subsea Spring
M - Precipitation Hardened Stainless SteelP - WireAp - SubseaCd - Hydrogen Embrittlement
Cm - Kalling Etched Micrography by OMDf - Transverse Section

+7 more from this case →

ML00062 — Inconel 718 Lock Nut with Polymer InsertM - NiCrFe AlloyP - Cold FormedAp - PipingCd - Typical manufacturing
The nut was sectioned in the longitudinal direction to reveal the position of the Nylon insert.
59
VIEW
ML00062 / Apr.2017
Inconel 718 Lock Nut with Polymer Insert
M - NiCrFe AlloyP - Cold FormedAp - PipingCd - Typical manufacturing
Cm - Aspect Before AnalysisDf - Transverse Section
Micrography of the nut in the longitudinal direction, at the thread, presenting a granular austenitic structure free from detrimental phases or cold forming effects.
56
VIEW
ML00062 / Apr.2017
Inconel 718 Lock Nut with Polymer Insert
M - NiCrFe AlloyP - Cold FormedAp - PipingCd - Typical manufacturing
Cm - Kalling Etched Micrography by OMDf - Machined Thread
Micrographic detail of the nut at the thread, presenting a granular austenitic structure free from cold forming effects.
52
VIEW
ML00062 / Apr.2017
Inconel 718 Lock Nut with Polymer Insert
M - NiCrFe AlloyP - Cold FormedAp - PipingCd - Typical manufacturing
Cm - Kalling Etched Micrography by OMDf - Machined Thread
Micrography of the nut in the longitudinal direction, at the Nylon insert position, showing a cold formed region at the end of the nut, with high hardness levels (about 600 HV100g).
53
VIEW
ML00062 / Apr.2017
Inconel 718 Lock Nut with Polymer Insert
M - NiCrFe AlloyP - Cold FormedAp - PipingCd - Typical manufacturing
Cm - Kalling Etched Micrography by OMDf - Strain Hardened
Micrographic detail of the nut at the cold formed region where the nut was bent over the Nylon insert. It is possible to see strain hardened structures (600HV 100g).
41
VIEW
ML00062 / Apr.2017
Inconel 718 Lock Nut with Polymer Insert
M - NiCrFe AlloyP - Cold FormedAp - PipingCd - Typical manufacturing
Cm - Kalling Etched Micrography by OMDf - Strain Hardened

View all 146 images in the Atlas →

most recent

The location of the threaded fitting started leaking after less than five years in service. Although the corrosion rate was not high, the localized material loss in the threaded surface of the carbon steel flange allowed the connection leakage.
769
VIEW
ML00184 / Apr.2023
Dissimilar Steels in a Threaded Connection
M - Low Carbon SteelP - ForgingAp - OffshoreCd - Localized Dissolution
Cm - Aspect Before AnalysisDf - General View
Front wheel 17 x 7J of a passenger vehicle (identified as WHEEL 1) that broke during a car accident on a road.
1644
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Aspect Before AnalysisDf - General View
Tool fixture 5" long, nominal diameter 2", presenting a recess 1/2" deep from two sides. The rupture occurred about 2" from the end of the rod. Scale in milimeters.
523
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - General View
Pinion of hypoid gearbox, assembled in a 1560-mm long shaft that operated during more than 60,000 hours, and removed from service due to unacceptable wear damage.
1028
VIEW
ML00181 / Apr.2022
Wear of a Carburized Hypoid Gear
M - Low Alloy for Thermochemical TreatmentP - Pinion-crown assemblyAp - ShipCd - Wear
Cm - Aspect Before AnalysisDf - General View
Aspect of the 3 1/2" diameter tube after the water leakage in high temperature.
962
VIEW
ML00180 / Mar.2022
Local Melting of Copper Cooling Tubes
M - Pure CopperP - Cooling TubeAp - SiderurgyCd - Overheating
Cm - Aspect Before AnalysisDf - General View
2" drain line from the main 10" line. The leakage occurred at the margin of the weld, a short time after the introduction of the reinforced ribs to reduce vibration.
641
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Field photoDf - General View
The drilling connector, 21" diameter, presented a crack at the margin of the weld in the forging side (left side of the weld in the figure).
745
VIEW
ML00178 / Jan.2022
Cold cracks in Cr-Mo Welded Forging
M - CrMo SteelP - ForgingAp - O&G Well DrillingCd - Welding Defect
Cm - Aspect Before AnalysisDf - General View
Macrography of the longitudinally seam weld of the 24" diameter tube, showing that it was welded from both sides and there is a segregation line in the center of the tube thickness.
737
VIEW
ML00177 / Dec.2021
Cr-Mo Seam Welded Tube
M - CrMo SteelP - Longitudinally Seam WeldedAp - Fired HeaterCd - Not according to spec
Cm - NItal Etched MacroDf - Seam
The titanium rotor blade of a flowmeter broke after two years in service in an acid environment, containing H2S.
339
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Aspect Before AnalysisDf - General View
Aspect of the wire rope, 1 1/2" diameter, presenting regions of flattened areas at the surface of the outer wires. It is a 6 x 19 Seale construction, right regular lay.
552
VIEW
ML00175 / Aug.2021
Localized External Wear of a Wire Rope
M - High Carbon SteelP - Wire RopeAp - Oil and GasCd - Wear
Cm - Aspect Before AnalysisDf - General View
The carcass was manufactured using niobium stabilized plates, grade AISI 347, with circumferential welds, where the through wall cracks were detected.
300
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Field photoDf - General View
Aged microstructure of the HP stainless steel, modified with 1%Nb, cast fitting, tubular, operating for 6 years in a furnace which design temperature is 1100°C. The material presented a network of primary carbides, white and grey, and an austenitic matrix with coalescing secondary precipitation. Some voids. The Vickers identation indicates a hardness value about 260HV 100g in the aged austenitic matrix.
491
VIEW
ML00173 / May.2021
Welding Cracks in an Aged HP Cast Fitting
M - Heat Resistant SteelP - Cast FtittingAp - PetrochemicalCd - Welding
Cm - Kalling Etched Micrography by OMDf - Microhardness identations

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