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Crevice Corrosion in a Subsea System — Aspect Before Analysis

19 images

TryAcquaductML00019corrosionEnergyML00162brittle fractureFinished Productductile behaviorRaw MaterialfatigueDamagehydrogenBrittle Behaviorfractureembrittlementstress corrosion
Microstructure: Ferritic matrix Detail focus: Microstructure clear all
M

Material

79 classified

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P

Product

96 classified

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Ap

Application

37 classified

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C

Condition

84 classified

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Cm

Capture method

52 classified

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Df

Detail focus

208 classified

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The Materials
Image Database

19 images
Micrography of CAP A, showing graphite in imperfect nodules and ferritic matrix.
481
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Graphite in Imperfect Nodules
The cast iron microstructure is predominatly ferritic with graphite nodules.
169
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Graphite in Nodules
Micrographic detail of the graphite/matrix interface corrosion, leading to a general corrosion loss.
189
VIEW
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Graphite in Flakes
The intake valve seat cylinder, manufactured in a high alloy white cast iron, presents a network of primary carbides, not degradated even after high temperature exposition during all lifetime.
632
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Network of Primary Carbides

More from these cases

ML00047 — Ductile Cast Iron Caps of Electrical InsulatorsM - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Detail of CAP A microstructure. Graphite in imperfect nodules and ferritic matrix. Grey sulphide inclusions.
88
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic
Micrography of CAP B, showing graphite in nodules and ferritic matrix.
67
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Graphite in Nodules
Detail of CAP B microstructure. Graphite in nodules and ferritic matrix. Small sulphide inclusions (grey).
60
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic
Micrography of CAP C, showing graphite in nodules and ferritic-perlitic matrix.
52
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Graphite in Nodules
Detail of CAP C microstructure. Graphite in nodules and ferritic-perlitic matrix.
56
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic
ML00034 — 45 Years Old Acquaduct Grey Cast IronM - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Micrography of the longitudinal section of the pipe, close to the internal surface, showing graphite in flakes and ferritic matrix with small regions of perlite.
231
VIEW
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic Matrix
Micrography of the longitudinal section of the pipe, close to the internal surface, showing graphite in flakes and ferritic matrix with small regions of perlite and eutetic in the middle of the perlite colonies.
191
VIEW
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic Matrix
Micrography of the longitudinal section of the pipe, in the center of the thickness. Graphite in flakes and ferritic matrix with small regions of perlite.
179
VIEW
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic Matrix
Micrography of the longitudinal section of the pipe, in the center of the thickness. Graphite in flakes and ferritic matrix with small regions of perlite.
162
VIEW
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
Micrography of the longitudinal section of the pipe, close to the external surface. Graphite in flakes and predominantly ferritic matrix .
132
VIEW
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic Matrix

+2 more from this case →

ML00003 — Cast iron Engine Valve SeatsM - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
The intake valve seat cylinder, manufactured in a high alloy white cast iron, presents a network of primary carbides, not degradated even after high temperature exposition during all lifetime.
206
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Network of Primary Carbides
The exhaust valve seat cylinder, manufactured in a high alloy white cast iron, presents a coalesced structure, degradated by high temperature exposition during the lifetime.
182
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Coalesced structure
The exhaust valve seat cylinder, manufactured in a high alloy white cast iron, presents a coalesced structure, degradated by high temperature exposition during the lifetime.
137
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Coalesced structure

View all 19 images in the Atlas →

most recent

The location of the threaded fitting started leaking after less than five years in service. Although the corrosion rate was not high, the localized material loss in the threaded surface of the carbon steel flange allowed the connection leakage.
769
VIEW
ML00184 / Apr.2023
Dissimilar Steels in a Threaded Connection
M - Low Carbon SteelP - ForgingAp - OffshoreCd - Localized Dissolution
Cm - Aspect Before AnalysisDf - General View
Front wheel 17 x 7J of a passenger vehicle (identified as WHEEL 1) that broke during a car accident on a road.
1644
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Aspect Before AnalysisDf - General View
Tool fixture 5" long, nominal diameter 2", presenting a recess 1/2" deep from two sides. The rupture occurred about 2" from the end of the rod. Scale in milimeters.
523
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - General View
Pinion of hypoid gearbox, assembled in a 1560-mm long shaft that operated during more than 60,000 hours, and removed from service due to unacceptable wear damage.
1028
VIEW
ML00181 / Apr.2022
Wear of a Carburized Hypoid Gear
M - Low Alloy for Thermochemical TreatmentP - Pinion-crown assemblyAp - ShipCd - Wear
Cm - Aspect Before AnalysisDf - General View
Aspect of the 3 1/2" diameter tube after the water leakage in high temperature.
962
VIEW
ML00180 / Mar.2022
Local Melting of Copper Cooling Tubes
M - Pure CopperP - Cooling TubeAp - SiderurgyCd - Overheating
Cm - Aspect Before AnalysisDf - General View
2" drain line from the main 10" line. The leakage occurred at the margin of the weld, a short time after the introduction of the reinforced ribs to reduce vibration.
641
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Field photoDf - General View
The drilling connector, 21" diameter, presented a crack at the margin of the weld in the forging side (left side of the weld in the figure).
744
VIEW
ML00178 / Jan.2022
Cold cracks in Cr-Mo Welded Forging
M - CrMo SteelP - ForgingAp - O&G Well DrillingCd - Welding Defect
Cm - Aspect Before AnalysisDf - General View
Macrography of the longitudinally seam weld of the 24" diameter tube, showing that it was welded from both sides and there is a segregation line in the center of the tube thickness.
737
VIEW
ML00177 / Dec.2021
Cr-Mo Seam Welded Tube
M - CrMo SteelP - Longitudinally Seam WeldedAp - Fired HeaterCd - Not according to spec
Cm - NItal Etched MacroDf - Seam
The titanium rotor blade of a flowmeter broke after two years in service in an acid environment, containing H2S.
339
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Aspect Before AnalysisDf - General View
Aspect of the wire rope, 1 1/2" diameter, presenting regions of flattened areas at the surface of the outer wires. It is a 6 x 19 Seale construction, right regular lay.
552
VIEW
ML00175 / Aug.2021
Localized External Wear of a Wire Rope
M - High Carbon SteelP - Wire RopeAp - Oil and GasCd - Wear
Cm - Aspect Before AnalysisDf - General View
The carcass was manufactured using niobium stabilized plates, grade AISI 347, with circumferential welds, where the through wall cracks were detected.
300
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Field photoDf - General View
Aged microstructure of the HP stainless steel, modified with 1%Nb, cast fitting, tubular, operating for 6 years in a furnace which design temperature is 1100°C. The material presented a network of primary carbides, white and grey, and an austenitic matrix with coalescing secondary precipitation. Some voids. The Vickers identation indicates a hardness value about 260HV 100g in the aged austenitic matrix.
491
VIEW
ML00173 / May.2021
Welding Cracks in an Aged HP Cast Fitting
M - Heat Resistant SteelP - Cast FtittingAp - PetrochemicalCd - Welding
Cm - Kalling Etched Micrography by OMDf - Microhardness identations

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