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Crevice Corrosion in a Subsea System — Aspect Before Analysis

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The carcass was manufactured using niobium stabilized plates, grade AISI 347, with circumferential welds, where the through wall cracks were detected.
300
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Field photoDf - General View
Microscopic image by scanning electron microscope (SEM) of the ring surface that presented pites under fouling deposits.
522
VIEW
ML00124 / Feb.2018
MIC of a Martensitic Valve Ring
M - Martensitic Stainless SteelP - ForgingAp - EnergyCd - Brittle Behavior
Cm - Surface Aspect by SEMDf - Pitting
Detail of the pin fracture surface, presenting both a flat aspect and a rough aspect in a shearing section of 2.5 mm width.
726
VIEW
ML00046 / Jan.2018
Brittle Fracture of SS Shear Pin
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Cm - Fractography by SEMDf - Fracture
Image of the surface of the blade, after preparation and Kalling etch, revealing the welded joint between the original casting and the insert casting adopted in the remanufacture. See the schematic drawing in the next figure
341
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Surface AspectDf - Welded Joint
Image of the magnetic particle test, using a white contrast, presenting the cracks at the surface of the weld metal. The cracks are transverse to the weld and do not propagate into the base metals. A forged T in the right side of the figure and a thick wall tube in the left side of the figure, both in P12 CrMo steel.
1044
VIEW
ML00071 / Jan.2019
Reheating Cracking of a CrMo Vessel Weld
M - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
Cm - Aspect by NDTDf - Cracks
Micrography of the cast Aluminum alloy (AlSnCuNi) typically adopted for bearing applications.
419
VIEW
ML00058 / Apr.2017
High-Pressure Piston Seal in Casting Al Alloy
M - Aluminum TinP - CastingAp - EnergyCd - Removed From Service
Cm - Keller Etched Micrography by OMDf - Casting Structure
Pin A micrography presenting a ferritic-perlitic structure.
462
VIEW
ML00048 / Apr.2017
Medium Carbon Steel Pins of Electrical Insulators
M - Medium Carbon SteelP - Forged PinAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
Micrography of CAP A, showing graphite in imperfect nodules and ferritic matrix.
481
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Graphite in Imperfect Nodules

More from these cases

ML00174 — Carburization of a 347 SS Welded JointM - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
The circumferential welds presented several regions where the multiple cracks appeared, mainly revealed by dye check test.
49
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Aspect by NDTDf - Multiple cracks
Aspect of one region where the cracks appeared, after grinding and polishing. Several branched cracks located in welded regions. It is the region where the sample was taken.
36
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Aspect Before AnalysisDf - At the Surface
The small sample removed for analysis. This wedge sample presents three faces: one polished face (that corresponds to the surface), one fractured face and one cut face.
38
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Testpiece aspectDf - Fracture
The small wedge sample is 4 mm deep in the thickness and the circumferential weld are is about 15 mm width where it appears in the internal side of the carcass. The image shows the crack surface (fracture) where the weld aspect is evident.
32
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Aspect Before AnalysisDf - Fracture
The fracture surface in the sample shows columnar grains in the weld and large facets in the heat affected zone (HAZ) close to the internal surface of the carcass (to the top of the image).
32
VIEW
ML00174 / Jul.2021
Carburization of a 347 SS Welded Joint
M - Austenitic Stainless SteelP - Fabrication WeldAp - EnergyCd - Carburization
Cm - Fractography by SEMDf - Brittle Fracture

+10 more from this case →

ML00124 — MIC of a Martensitic Valve RingM - Martensitic Stainless SteelP - ForgingAp - EnergyCd - Brittle Behavior
Macroscopic aspect of the crack in the valve ring surface. A leakage was detected during testing after 6 months out of service and the inspection identified several transverse cracks in the forged ring. The valve was installed for one year, but it was not drained during the time it was out of service. The cracks were located in regions that were rusted and presenting a biological fouling.
50
VIEW
ML00124 / Feb.2018
MIC of a Martensitic Valve Ring
M - Martensitic Stainless SteelP - ForgingAp - EnergyCd - Brittle Behavior
Cm - Aspect Before AnalysisDf - At the Surface
Macroscopic aspect of the crack after cleaning the ring surface. Transverse cracks were identified associated to pitting corrosion.
44
VIEW
ML00124 / Feb.2018
MIC of a Martensitic Valve Ring
M - Martensitic Stainless SteelP - ForgingAp - EnergyCd - Brittle Behavior
Cm - Aspect Before AnalysisDf - Localized Corrosion
Micrography of a transverse section of the ring presenting a uniform tempered martensite structure.
43
VIEW
ML00124 / Feb.2018
MIC of a Martensitic Valve Ring
M - Martensitic Stainless SteelP - ForgingAp - EnergyCd - Brittle Behavior
Cm - Kalling Etched Micrography by OMDf - Martensite
Microscopic details of the ring surface showing the fouling at the surface and localized corrosion under the deposits.
42
VIEW
ML00124 / Feb.2018
MIC of a Martensitic Valve Ring
M - Martensitic Stainless SteelP - ForgingAp - EnergyCd - Brittle Behavior
Cm - Surface Aspect by SEMDf - Pitting
Higher magnification of the localized corrosion, showing that there are cracks at the margin of the corroded region.
39
VIEW
ML00124 / Feb.2018
MIC of a Martensitic Valve Ring
M - Martensitic Stainless SteelP - ForgingAp - EnergyCd - Brittle Behavior
Cm - Surface Aspect by SEMDf - Pitting

+11 more from this case →

ML00046 — Brittle Fracture of SS Shear PinM - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Fracture appearance in a sheared region, presenting a ductile morphology for the fracture micromechanism.
109
VIEW
ML00046 / Jan.2018
Brittle Fracture of SS Shear Pin
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Cm - Fractography by SEMDf - Ductile Fracture
Fracture appearance in a brittle region, presenting an intergranular morphology.
93
VIEW
ML00046 / Jan.2018
Brittle Fracture of SS Shear Pin
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Cm - Fractography by SEMDf - Intergranular Cracking
Micrography of a longitudinal section of the pin, presenting a tempered martensitic structure with aligned delta ferrite and carbide phases.
80
VIEW
ML00046 / Jan.2018
Brittle Fracture of SS Shear Pin
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Cm - Kalling Etched Micrography by OMDf - Martensite, delta ferrite & carbides
Micrographic detail of the pin structure, in the longitudinal section, at the segregated band with aligned inclusions and phases, delta ferrite and carbides.
70
VIEW
ML00046 / Jan.2018
Brittle Fracture of SS Shear Pin
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Cm - Kalling Etched Micrography by OMDf - Martensite, delta ferrite & carbides
Micrographic detail of the pin structure, in the longitudinal section, presenting a martensitic matriz, aligned inclusions (grey, delta ferrite islands (poligonal white phases) and carbides (also white phases) surrounding the delta ferrite.
64
VIEW
ML00046 / Jan.2018
Brittle Fracture of SS Shear Pin
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Intergranular Cracking
Cm - Kalling Etched Micrography by OMDf - Martensite, delta ferrite & carbides

+1 more from this case →

ML00055 — CA6NM Blade Remanufactured by WeldingM - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Schematic drawing presenting the surface of the blade
40
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Identification drawingDf - Welded Joint
Original casting base metal presenting a coarse martensitic structure with a small amount of delta ferrite.
50
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by OMDf - Base Metal Left Side
Micrographic detail of the original casting blade structure. The tempered martensite is more clearly revealed by the scanning electron microscopy. The average hardness level measured in this side is 270 HV.
70
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by SEMDf - Base Metal Left Side
Higher magnification of the martensitic structure of the original casting blade structure, hardness level of 270HV10.
26
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by SEMDf - Base Metal Left Side
Inserted casting base metal presenting a coarse martensitic structure with a small amount of delta ferrite.
24
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by OMDf - Base Metal Right Side

+19 more from this case →

ML00071 — Reheating Cracking of a CrMo Vessel WeldM - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
Aspect of the butt welded joint surface, after grinding to remove the reinforcement, polishing and macro etching. There are multiple cracks, transverse to the weld and restricted to the weld metal. The surface hardness are 167HB for the tube (left side), 180 HB for the Forged T (right side) and 272 HB for the weld metal, suggesting lack of a suitable PWHT.
181
VIEW
ML00071 / Jan.2019
Reheating Cracking of a CrMo Vessel Weld
M - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
Cm - Surface AspectDf - Cracks
The morphology of the cracking in the weld metal is intergranular (in the previous austenite grain boundaries), and branched. The replication technique was adopted to define the nature of the cracks.
148
VIEW
ML00071 / Jan.2019
Reheating Cracking of a CrMo Vessel Weld
M - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
Cm - Nital etched, OMDf - Cracks
Detail of the weld metal intergranular and branched cracking (in the previous austenite grain boundaries). The replication technique was adopted to define the nature of the cracks.
125
VIEW
ML00071 / Jan.2019
Reheating Cracking of a CrMo Vessel Weld
M - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
Cm - Nital etched, OMDf - Cracks
The forged T presented a ferritic perlitic/bainitic structure at the surface, where the replica was conducted. The base material material hardness is 180 HB.
121
VIEW
ML00071 / Jan.2019
Reheating Cracking of a CrMo Vessel Weld
M - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
Cm - Nital etched, OMDf - Ferrite and Bainite
The thick wall tube presented a bainitic structure at the surface, where the replica was conducted. The base material material hardness is 167 HB.
108
VIEW
ML00071 / Jan.2019
Reheating Cracking of a CrMo Vessel Weld
M - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
Cm - Nital etched, OMDf - Bainite

+10 more from this case →

ML00058 — High-Pressure Piston Seal in Casting Al AlloyM - Aluminum TinP - CastingAp - EnergyCd - Removed From Service
Macrography of a transverse section of the ring piston seal, shwing a thread in the internal diameter.
54
VIEW
ML00058 / Apr.2017
High-Pressure Piston Seal in Casting Al Alloy
M - Aluminum TinP - CastingAp - EnergyCd - Removed From Service
Cm - Keller Etched MacroDf - Transverse Section
Micrography of the cast Aluminum alloy (AlSnCuNi) typically adopted for bearing applications.
45
VIEW
ML00058 / Apr.2017
High-Pressure Piston Seal in Casting Al Alloy
M - Aluminum TinP - CastingAp - EnergyCd - Removed From Service
Cm - Keller Etched Micrography by OMDf - Casting Structure
Micrography of the cast Aluminum alloy (AlSnCuNi) typically adopted for bearing applications.
34
VIEW
ML00058 / Apr.2017
High-Pressure Piston Seal in Casting Al Alloy
M - Aluminum TinP - CastingAp - EnergyCd - Removed From Service
Cm - Keller Etched Micrography by OMDf - Casting Structure
Micrography of the cast Aluminum alloy (AlSnCuNi) typically adopted for bearing applications.
32
VIEW
ML00058 / Apr.2017
High-Pressure Piston Seal in Casting Al Alloy
M - Aluminum TinP - CastingAp - EnergyCd - Removed From Service
Cm - Keller Etched Micrography by OMDf - Casting Structure
ML00048 — Medium Carbon Steel Pins of Electrical InsulatorsM - Medium Carbon SteelP - Forged PinAp - EnergyCd - Typical manufacturing
Detail of Pin A microstructure. Ferritic-perlitic.
138
VIEW
ML00048 / Apr.2017
Medium Carbon Steel Pins of Electrical Insulators
M - Medium Carbon SteelP - Forged PinAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
Pin B micrography presenting a ferritic-bainitic structure.
97
VIEW
ML00048 / Apr.2017
Medium Carbon Steel Pins of Electrical Insulators
M - Medium Carbon SteelP - Forged PinAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Ferrite and Bainite
Detail of Pin B microstructure. Ferritic-bainitic.
87
VIEW
ML00048 / Apr.2017
Medium Carbon Steel Pins of Electrical Insulators
M - Medium Carbon SteelP - Forged PinAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Ferrite and Bainite
ML00047 — Ductile Cast Iron Caps of Electrical InsulatorsM - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Detail of CAP A microstructure. Graphite in imperfect nodules and ferritic matrix. Grey sulphide inclusions.
88
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic
Micrography of CAP B, showing graphite in nodules and ferritic matrix.
67
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Graphite in Nodules
Detail of CAP B microstructure. Graphite in nodules and ferritic matrix. Small sulphide inclusions (grey).
60
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic
Micrography of CAP C, showing graphite in nodules and ferritic-perlitic matrix.
52
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Graphite in Nodules
Detail of CAP C microstructure. Graphite in nodules and ferritic-perlitic matrix.
56
VIEW
ML00047 / Mar.2017
Ductile Cast Iron Caps of Electrical Insulators
M - Ductile Cast IronP - Cast iron capAp - EnergyCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic