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Crevice Corrosion in a Subsea System — Aspect Before Analysis

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Aspect of a 5/16" bolt manufactured in an AISI 316 austenitic stainless steel, that was also operating inside the pressure vessel, but was not yet damaged. It is a hexagonal head bolt, 1 1/2" long, fastened with a hexagonal nut and a lock washer.
118
VIEW
ML00157 / Feb.2020
Bolts Under Chloride SCC Conditions
M - Austenitic Stainless SteelP - BoltAp - Oil and GasCd - Stress Corrosion
Cm - Aspect Before AnalysisDf - General View
The coasters present a handmake look. The grooves are of different sizes and the octogonal shape is irregular. The pieces presented a weight that suggested that the bright finish is a metallic coating, later identified by EDS analysis as silver coating, typical of a decorative plating.
452
VIEW
ML00156 / Jan.2020
Antique Silver Plated Decorative Piece
M - BrassP - Decorative PieceAp - OrnamentalCd - Non Destructive Examination
Cm - Aspect Before AnalysisDf - General View
Concrete steel strand general view, presenting fracture of several wires and a corroded aspect. The full part is composed by 19 strands, each strand using 7 wires, and each wire about 5 mm diameter.
834
VIEW
ML00155 / Jan.2020
Failure of a Prestressed Concrete Steel Strand
M - High Carbon SteelP - Wire RopeAp - StructureCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - General View
General view of the nodular cast iron crankshaft, 240 mm long, in process of heat treatment. The main and rod bearings, 54 mm diameter, are heat treated by localized quenching and tempering.
1018
VIEW
ML00154 / Jan.2019
High Strength Cast Iron Crankshaft
M - Nodular Cast IronP - CastingAp - EngineCd - Surface treatment
Cm - Aspect Before AnalysisDf - General View
The shaft was removed from service without a failure. It was 4' long and the diameters varied from 2 1/2" to 4 1/2". It was analyzed to be specified for purchasing a new one but properties evidenced bad ductility and brittle behavior even at ambient temperature, associated to a microestruture "as hot rolled".
1238
VIEW
ML00152 / Dec.2018
Low Alloy Steel Pump Shaft
M - High Strength Low AlloyP - ShaftAp - Oil and GasCd - Removed From Service
Cm - Aspect Before AnalysisDf - General View
Decorative table service fork, with a non metallic handle that is broken. The metallic part is about 165 mm long and presents two shapes: the scoop and the handle. The scoop is 53mm wide and 73mm long and the handle is about 9 mm wide and 75 mm long.
731
VIEW
ML00151 / Dec.2018
Ferritic Stainless Steel of a Flatware Fork
M - Ferritic Stainless SteelP - Foodstuff ArticleAp - KitchenCd - Typical manufacturing
Cm - Aspect Before AnalysisDf - General View
Vertical piping in a corrosive oil producing system of a FPSO. The line is a nominal diameter 14" sch 10S (pipe thickness about 5 mm) and the flanged branch line is a 2" nominal diameter welded to the main pipe using a weldolet (forged fitting). The fatigue induced cracking occurred longitudinal to the main pipe, originated at the margem of the weld interface with the pipe.
1481
VIEW
ML00150 / Dec.2018
Vibration Induced Fatigue in a SS Oil Piping
M - Duplex Stainless SteelP - PipingAp - FPSOCd - Vibration Induced Fatigue
Cm - Aspect Before AnalysisDf - General View
Gas piping. Aspect of a branching line 2" ND with a flange, lateral to a main pipe ND 8", welded using a weldolet. The cracking is at the margin of the weld.
115
VIEW
ML00149 / Dec.2018
Vibration Induced Fatigue in a Gas Piping
M - Low Carbon SteelP - Piping spoolAp - FPSOCd - Vibration Induced Fatigue
Cm - Aspect Before AnalysisDf - General View

More from these cases

ML00156 — Antique Silver Plated Decorative PieceM - BrassP - Decorative PieceAp - OrnamentalCd - Non Destructive Examination
Piece that was analysed by non destructive tests. Octogonal shape. Two irregular grooves. The coaster was manufactured in a cooper alloy substrate and a metallic coating. The analysis to reveal the substrate microstructure was conducted on the back of the part, in a non destructive preparation, that included light grinding, polishing and etching.
61
VIEW
ML00156 / Jan.2020
Antique Silver Plated Decorative Piece
M - BrassP - Decorative PieceAp - OrnamentalCd - Non Destructive Examination
Cm - Aspect Before AnalysisDf - General View
Light grinding the back of the coaster. The surface was only partially ground, removing the metallic coating, and exposing the substrate, that appeared yellow indicating the manufacturing in a cooper alloy.
63
VIEW
ML00156 / Jan.2020
Antique Silver Plated Decorative Piece
M - BrassP - Decorative PieceAp - OrnamentalCd - Non Destructive Examination
Cm - Preparation TechniqueDf - General View
Back of the coaster showing the region that was prepared for the non destructive analysis. It was ground and polished (the coating was removed), showing the yellow aspect of the substrate, in the left bottom part of the image.
64
VIEW
ML00156 / Jan.2020
Antique Silver Plated Decorative Piece
M - BrassP - Decorative PieceAp - OrnamentalCd - Non Destructive Examination
Cm - As polishedDf - General View
Image presenting the back of the coaster where the microstructure of the substrate was identified. The composition of the brass (about 35% Zn) indicates that the expected structure is alpha plus beta. The front of the coaster presents two grooves which surface morphology was analyzed by scanning electron microscopy.
65
VIEW
ML00156 / Jan.2020
Antique Silver Plated Decorative Piece
M - BrassP - Decorative PieceAp - OrnamentalCd - Non Destructive Examination
Cm - Surface AspectDf - General View
ML00155 — Failure of a Prestressed Concrete Steel StrandM - High Carbon SteelP - Wire RopeAp - StructureCd - Corrosion Fatigue
General aspect of the degradated wires of the strand, most part presenting rust and rupture.
107
VIEW
ML00155 / Jan.2020
Failure of a Prestressed Concrete Steel Strand
M - High Carbon SteelP - Wire RopeAp - StructureCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - General View
ML00151 — Ferritic Stainless Steel of a Flatware ForkM - Ferritic Stainless SteelP - Foodstuff ArticleAp - KitchenCd - Typical manufacturing
Lateral view of the fork showing the profile. The scoop convex depth is 10 mm and the handle concave depth is 3 mm. The overal thickness of the part is 1 mm.
53
VIEW
ML00151 / Dec.2018
Ferritic Stainless Steel of a Flatware Fork
M - Ferritic Stainless SteelP - Foodstuff ArticleAp - KitchenCd - Typical manufacturing
Cm - Aspect Before AnalysisDf - General View
ML00150 — Vibration Induced Fatigue in a SS Oil PipingM - Duplex Stainless SteelP - PipingAp - FPSOCd - Vibration Induced Fatigue
Duplex stainless steel piping, in a region where the 14" ND pipe is only 5mm thick and the branch is a weldolet (forged fitting) welded to the pipe and to the flange, a lot more thicker than the pipe.
107
VIEW
ML00150 / Dec.2018
Vibration Induced Fatigue in a SS Oil Piping
M - Duplex Stainless SteelP - PipingAp - FPSOCd - Vibration Induced Fatigue
Cm - Aspect Before AnalysisDf - General View