Damage

8 cases · 66 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

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Damage — sub-branches

Brittle Cracks 1Brittle Fracture 8Cleavage Facets 1Corrosion 2Corrosion Cracking 2Crack 1Cracking 3Cracks 1Cracks Transverse to the Surface 1Ductile Crack 2Ductile Fracture 4Fatigue Crack 1Fatigue Fracture 1Fracture 8Intergranular Cracking 5Leakage 3Localized Corrosion 6Microcracks 2Pitting 1Plastic Deformation 4Preferential Dissolution 5Secondary Cracks 2Transgranular Cracking 2

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Pipe fracture, flat, at the region of subcritical crack growth.
68
VIEW
ML00169 / Nov.2020
Drill Pipe Fracture in the Pipe Body
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - Fatigue Fracture
Macroscopic view of the fracture in the pipe body. In the bottom of the figure, the fracture of the pipe shows a thicker thickness, revealing that this is the pipe region that was first damaged by bending (buckling). In the top of the figure, the fracture shows a (ductile) shearing mechanism and the thickness is thinner, as will be better observed in the macrography.
39
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - Aspect Before AnalysisDf - Fracture
Aspect of a transverse section of the 4" pipe showing the barnacles adhered to the internal pipe surface, and the leakage position (in the top of the figure). It is possible to see that the deposits are attached all throught the internal pipe perimeter but the damage is localized. The damage morphology suggests it is a crack, or a welding defect, but the microstructural analysis indicated that the damage is a galvanic effect at the autogenous seam weld.
1135
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Longitudinal Section AspectDf - Localized Corrosion
Micrographic detail of a longitudinal section of the pin, at the fracture position, showing secondary cracks with intergranular and transgranular morphology.
59
VIEW
ML00009 / Sep.2017
Hydrogen Cracking of a 5" Drill Pipe S135
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Nital Etched Micrography by OMDf - Brittle Cracks
Aspect of the fracture surface of the pin, still assembled in the box (that is externally to the pin). The pin fracture is flat, presenting radial marks.
791
VIEW
ML00088 / Dec.2017
Hydrogen Cracking of an API 5D S135 Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Aspect Before AnalysisDf - Brittle Fracture
Macrography showing the different regions of a pipe-to-plate fillet weld. See the schematic drawing in the next image
954
VIEW
ML00052 / Apr.2017
Cold Cracks in API 5CT L80 Tube Welded to a Structural Part
M - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Cm - NItal Etched MacroDf - Fracture
Micrography of the welded joint fusion line presenting the liquation cracking. The weld metal is in the right side (bottom) and the forged connector heat affected zone is in the left side (top).
83
VIEW
ML00072 / Jan.2018
Liquation Cracks in a High Strength Joint
M - Low Alloy Medium Carbon QTP - Longitudinal Seam Welded PipeAp - O&G Well DrillingCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Cracking
Macrography of the longitudinal section of the pipe presenting multiple cracks from the tool marks.
122
VIEW
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - NItal Etched MacroDf - Cracks Transverse to the Surface

More from these cases

ML00169 — Drill Pipe Fracture in the Pipe BodyM - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Fracture appearance in the side that was not damaged by the fishing, showing the two aspects of the fracture propagation, half by fatigue and half by shearing overloading.
48
VIEW
ML00169 / Nov.2020
Drill Pipe Fracture in the Pipe Body
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - Fracture
Fracture appearance showing the two aspects of the fracture propagation, flat by fatigue and at 45 degrees by overloading.
35
VIEW
ML00169 / Nov.2020
Drill Pipe Fracture in the Pipe Body
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - Fracture
Pipe body surface, adjacent to the fracture, showing regions of corrosion and visual cracks transverse to the pipe axis.
29
VIEW
ML00169 / Nov.2020
Drill Pipe Fracture in the Pipe Body
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Surface AspectDf - Cracks
View of the fracture. The internal green coating was removed only close to the fracture.
29
VIEW
ML00169 / Nov.2020
Drill Pipe Fracture in the Pipe Body
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Fracture Surface AspectDf - Fracture
Region of the pipe fracture, where there is a transition from the flat fatigue to the rough overloading.
27
VIEW
ML00169 / Nov.2020
Drill Pipe Fracture in the Pipe Body
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - Fracture

+2 more from this case →

ML00159 — Collapse of a Drill PipeM - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Macrography of a longitudinal section of the pipe at the fracture position, as ground, showing in the rigth side the thicker thickness and several secondary cracks opened to the external side of the pipe (created during bending), and in the left side the shearing mechanism and the thinner thickness.
39
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - Longitudinal Section AspectDf - Plastic Deformation
Macrography of a longitudinal section of the pipe at the fracture position, in the thicker thickness. The external side of the pipe (OD) is to the rigth side of the figure, and the internal side of the pipe is to the left of the figure. There are several secondary cracks, opened to the OD, created during bending.
37
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - NItal Etched MacroDf - Plastic Deformation
Macrography of a longitudinal section of the pipe at the fracture position, in the thinner thickness. The external side of the pipe (OD) is to the left side of the figure, and the internal side of the pipe is to the rigth of the figure. The fracture occurred by shearing the pipe in a single event (probably due to tensile stresses during removal).
37
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - NItal Etched MacroDf - Ductile Fracture
Macrographic detail of the longitudinal section of the pipe at the fracture position, in the thicker thickness. The several secondary cracks, opened to the OD, were created during bending and shows evidences of compression, responsible for the increase in the pipe thickness.
33
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - NItal Etched MacroDf - Ductile Fracture
Micrography of the longitudinal section of the pipe, at the thicker part of the fracture, showing several secondary cracks opened to the external side of the pipe. There are no problems in the material structure and the cracks are associated to large plastic deformation.
36
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - Nital Etched Micrography by OMDf - Ductile Crack

+5 more from this case →

ML00140 — Preferential Corrosion of Pipe Seam WeldM - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Detail of the transverse section of the 4" pipe at the longitudinal seam weld evidencing the leakage position. The damage appears as a through wall opening. The pipe thickness is 8 mm and there are no evidences of general corrosion (the SCH 80 corresponds to 8.6 mm) or pitting at the internal surface.
100
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Transverse Section AspectDf - Leakage
Aspect of the internal surface of the pipe after cutting, showing the colors of the internal deposits and the leaking line associated to the pipe seam.
288
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Aspect Before AnalysisDf - Leakage
Detailed aspect of the internal surface of the pipe after cleaning, in a region where the pipe was leaking.
62
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Aspect Before AnalysisDf - Leakage
Detail of the transverse section of the 4" pipe at the longitudinal seam weld where it is not leaking yet, showing that the damage is not a crack but a localized dissolution, or localized corrosion or preferential dissolution at the autogenous seam weld. The thickness of the pipe is 8 mm and there are no evidences of general corrosion or pitting.
63
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Transverse Section AspectDf - Localized Corrosion
Macrography of a transverse section of the pipe, 8 mm thick, presenting localized dissolution at the longitudinal autogenous seam weld.
65
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - NItal Etched MacroDf - Preferential Dissolution

+9 more from this case →

ML00009 — Hydrogen Cracking of a 5" Drill Pipe S135M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Aspect of the broken pin after removal from the box end.
125
VIEW
ML00009 / Sep.2017
Hydrogen Cracking of a 5" Drill Pipe S135
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Aspect Before AnalysisDf - Brittle Fracture
Detail of the fracture surface with a starting point at the external surface of the pin.
91
VIEW
ML00009 / Sep.2017
Hydrogen Cracking of a 5" Drill Pipe S135
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Aspect Before AnalysisDf - Brittle Fracture
Macroscopic detail of the fracture surface with a starting point at the external surface of the pin.
82
VIEW
ML00009 / Sep.2017
Hydrogen Cracking of a 5" Drill Pipe S135
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Fracture Surface AspectDf - Brittle Fracture
The fractography by SEM shows intergranular fracture close to the external surface of the pin.
93
VIEW
ML00009 / Sep.2017
Hydrogen Cracking of a 5" Drill Pipe S135
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Intergranular Cracking
Fractographic detail by SEM of the intergranular fracture close to the external surface of the pin.
83
VIEW
ML00009 / Sep.2017
Hydrogen Cracking of a 5" Drill Pipe S135
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Intergranular Cracking

+5 more from this case →

ML00088 — Hydrogen Cracking of an API 5D S135 Drill PipeM - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Visual aspect of the tool joint (TJ) that fractured in the pin body when it was assembled (the box appears as a sleeve in the pin OD). The internal coating is not damaged. The fracture is flat and presents little evidences of plastic deformation, indicating that the pin broke in a brittle way.
69
VIEW
ML00088 / Dec.2017
Hydrogen Cracking of an API 5D S135 Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Aspect by NDTDf - Brittle Fracture
Detail of the flat fracture surface of the pin, after disassembling from the TJ box. ID in the top and OD in the bottom of the figure. Radial marks are clear in the fracture surface.
57
VIEW
ML00088 / Dec.2017
Hydrogen Cracking of an API 5D S135 Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Fracture Surface AspectDf - Brittle Fracture
Fractographic analysis of the pin fracture surface showing inter and transgranular morphologies of fracture micromechanisms.
53
VIEW
ML00088 / Dec.2017
Hydrogen Cracking of an API 5D S135 Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Fractography by SEMDf - Brittle Fracture
Fractographic analysis of the pin showing several secondary intergranular cracks (in the middle of the figure) and quasecleavage transgranular fracture mechanism.
45
VIEW
ML00088 / Dec.2017
Hydrogen Cracking of an API 5D S135 Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Surface Aspect by SEMDf - Brittle Fracture
Fractographic analysis of the pin detailing a region of predominantly quasecleavage fracture micromechanism, associated to a macroscopic flat fracture surface.
46
VIEW
ML00088 / Dec.2017
Hydrogen Cracking of an API 5D S135 Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - SubseaCd - Hydrogen Embrittlement
Cm - Surface Aspect by SEMDf - Cleavage Facets

+4 more from this case →

ML00052 — Cold Cracks in API 5CT L80 Tube Welded to a Structural PartM - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Schematic drawing presenting the different regions of a pipe-to-plate fillet weld.
71
VIEW
ML00052 / Apr.2017
Cold Cracks in API 5CT L80 Tube Welded to a Structural Part
M - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Cm - Identification drawingDf - Fracture
The micrography shows the region underbead, of the tube HAZ, responsible for the hydrogen cracking (fracture in the right side of the photo - black). The hardness of the HAZ is about 600 HV.
55
VIEW
ML00052 / Apr.2017
Cold Cracks in API 5CT L80 Tube Welded to a Structural Part
M - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Cracking
ML00072 — Liquation Cracks in a High Strength JointM - Low Alloy Medium Carbon QTP - Longitudinal Seam Welded PipeAp - O&G Well DrillingCd - Welding Defect
The HAZ presents microcracks at previous austenite grain boundaries. These regions melted during welding and generated cracks associated to low melting temperature phases.
48
VIEW
ML00072 / Jan.2018
Liquation Cracks in a High Strength Joint
M - Low Alloy Medium Carbon QTP - Longitudinal Seam Welded PipeAp - O&G Well DrillingCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Microcracks
The HAZ presents microcracks at previous austenite grain boundaries. These regions melted during welding and generated cracks associated to low melting temperature phases.
43
VIEW
ML00072 / Jan.2018
Liquation Cracks in a High Strength Joint
M - Low Alloy Medium Carbon QTP - Longitudinal Seam Welded PipeAp - O&G Well DrillingCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Microcracks
ML00068 — Corrosion Fatigue of a 5" Drill PipeM - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
The micrography in the as polished condition of the longitudinal section of the pipe close to the washout, shows that at the tool mark tip (notch from the external surface) a fatigue crack already started from a corroded region (pitting).
187
VIEW
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Micrography by OMDf - Pitting
Micrographic detail, in the as polished condition, of the corrosion fatigue crack.
90
VIEW
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Micrography by OMDf - Fatigue Crack
The micrography of one of the (multiple) cracks shows the slightly irregular morphology of the cracking, typical of a corrosion-fatigue mechanism.
281
VIEW
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Nital Etched Micrography by OMDf - Corrosion Cracking
Micrographic detail of the slightly irregular crack propagation, typical of a corrosion-fatigue mechanism.
76
VIEW
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Nital Etched Micrography by OMDf - Corrosion Cracking