Pipe

6 cases · 94 images for “corrosion”

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Aspect of a transverse section of the 4" pipe showing the barnacles adhered to the internal pipe surface, and the leakage position (in the top of the figure).  It is possible to see that the deposits are attached all throught the internal pipe perimeter but the damage is localized.  The damage morphology suggests it is a crack, or a welding defect, but the microstructural analysis indicated that the damage is a galvanic effect at the autogenous seam weld.
1135
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Longitudinal Section AspectDf - Localized Corrosion
Region of the leakage close to the welded joint between the pipe and the 90° elbow, in the 1 1/2" nominal diameter piping, SCH 40 (3.7 mm thick). See the schematic drawing in the next figure
966
ML00065 / May.2017
Erosion Corrosion of Monel Piping
M - NiCu AlloyP - Seamless PipeAp - Chemical IndustryCd - Erosion Corrosion
Cm - Aspect Before AnalysisDf - Leakage
Aspect of the washout in the 5" drill pipe, in the pipe body, before cleaning the surface.
684
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - At the Surface
Internal surface detail of the 3 1/2" pipe, cut in a longitudinal section (transverse to the weld), presenting a localized corrosion at the margin of the welded joint (Keller etched), in the root.  The pipeline was assembled with pipes manufactured in two different aluminum alloys, AA 3003 (top of the figure) and AA 6063 (bottom of the figure), and the localized corrosion occurred at the fusion line of the 6063 pipe.
1296
ML00059 / Feb.2018
Intergranular Corrosion of Aluminum Piping
M - Aluminum ManganeseP - Welded JointAp - Chemical IndustryCd - Intergranular Corrosion
Cm - Surface AspectDf - Welded Joint
Transverse section of the 2" diameter pipe at the pitting location.  The pipe was leaking.
1323
ML00014 / Apr.2017
Pitting Corrosion in 316SS Pipe
M - Austenitic Stainless SteelP - Seamless PipeAp - FPSOCd - Pitting Corrosion
Cm - Transverse Section AspectDf - Pitting
The micrography of a longitudinal section of the pipe, close to the internal surface, shows a general corrosion mechanism (with slow wall thickness loss), although the graphite/matrix interface is corroded preferentially.
569
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Corrosion

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ML00140 — Preferential Corrosion of Pipe Seam WeldM - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Micrography of the pipe transverse section presenting a granular microstructure.
147
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Nital Etched Micrography by OMDf - Transverse Section
Micrography of the pipe transverse section presenting a predominatly ferritic-perlitic microstructure.
132
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite
Aspect of the 4" pipe that was in seawater service for 8 years and leaked in a longitudinal line that corresponds to the seam weld. The internal surface presented thick deposits. Although the pipe was cut with a thermal process, the analysis was conducted after mechanical cutting.
100
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Aspect Before AnalysisDf - General View
Detail of the transverse section of the 4" pipe at the longitudinal seam weld evidencing the leakage position.  The damage appears as a through wall opening.  The pipe thickness is 8 mm and there are no evidences of general corrosion (the SCH 80 corresponds to 8.6 mm) or pitting at the internal surface.
100
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Transverse Section AspectDf - Leakage

+19 more from this case →

ML00065 — Erosion Corrosion of Monel PipingM - NiCu AlloyP - Seamless PipeAp - Chemical IndustryCd - Erosion Corrosion
Schematic drawing presenting the External piping surface
339
ML00065 / May.2017
Erosion Corrosion of Monel Piping
M - NiCu AlloyP - Seamless PipeAp - Chemical IndustryCd - Erosion Corrosion
Cm - Identification drawingDf - Leakage
Aspect of the piping cut in the longitudinal direction, presenting the leakage region close to the welded joint between the pipe and the 90° elbow. The original SCH 40 (3.7 mm thickness) presents an actual average thickness of 2 mm all through the piping extension, evidencing a general thinning. See the schematic drawing in the next figure.
364
ML00065 / May.2017
Erosion Corrosion of Monel Piping
M - NiCu AlloyP - Seamless PipeAp - Chemical IndustryCd - Erosion Corrosion
Cm - Aspect Before AnalysisDf - Leakage
Schematic drawing presenting the internal piping surface
234
ML00065 / May.2017
Erosion Corrosion of Monel Piping
M - NiCu AlloyP - Seamless PipeAp - Chemical IndustryCd - Erosion Corrosion
Cm - Identification drawingDf - Leakage
Detail of the internal piping surface, showing lack of deposits and a shinning surface, suggesting erosive conditions.
226
ML00065 / May.2017
Erosion Corrosion of Monel Piping
M - NiCu AlloyP - Seamless PipeAp - Chemical IndustryCd - Erosion Corrosion
Cm - Surface AspectDf - Leakage
Macrography of the pipe to fitting welded joint, in a region where the thickness loss is almost uniform. The pipe is in the left of the figure and the elbow is in the right, with a general thinning (average of 2 mm, considering that the original thickness was 3.7 mm), and a slightly more intense thickness loss at the weld metal near the elbow side.
183
ML00065 / May.2017
Erosion Corrosion of Monel Piping
M - NiCu AlloyP - Seamless PipeAp - Chemical IndustryCd - Erosion Corrosion
Cm - Kalling Etched MacroDf - Welded Joint

+18 more from this case →

ML00068 — Corrosion Fatigue of a 5" Drill PipeM - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Aspect of the washout in the 5" drill pipe, in the pipe body, after cleaning the surface.  The surface presents several parallel tool marks that are not typical in the pipe since the torque is applied in the tool joint.
195
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Surface AspectDf - At the Surface
The longitudinal section of the 1/2" thick pipe close to the washout position shows that the external tool marks are like notches that are corroded and cracks are iniciating from the corroded regions.  The top of the figure presents the external pipe surface and the bottom of the figure presents the internal pipe surface, with a green coating and the rusted washout.
154
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - NItal Etched MacroDf - Longitudinal Section
Macrography of the longitudinal section of the pipe presenting multiple cracks from the tool marks.
122
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - NItal Etched MacroDf - Cracks Transverse to the Surface
The microstructure of the pipe, presented in a longitudinal section, is an uniform tempered martensite.
105
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Nital Etched Micrography by OMDf - Martensite
The micrography in the as polished condition of the longitudinal section of the pipe close to the washout, shows that at the tool mark tip (notch from the external surface) a fatigue crack already started from a corroded region (pitting).
187
ML00068 / Sep.2020
Corrosion Fatigue of a 5" Drill Pipe
M - Low Alloy Medium Carbon QTP - Seamless PipeAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Micrography by OMDf - Pitting

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ML00059 — Intergranular Corrosion of Aluminum PipingM - Aluminum ManganeseP - Welded JointAp - Chemical IndustryCd - Intergranular Corrosion
The macrography of the welded joint shows the AA 6063 alloy pipe in the right and the AA 3003 pipe in the left, welded in two passes.  The root presents small regions of corrosion in the weld metal and a localized corrosion at the fusion line of the 6063 pipe (knife-line attack morphology).
397
ML00059 / Feb.2018
Intergranular Corrosion of Aluminum Piping
M - Aluminum ManganeseP - Welded JointAp - Chemical IndustryCd - Intergranular Corrosion
Cm - Keller Etched MacroDf - Localized Corrosion
Micrography of a longitudinal section of the pipe AA 3003. Granular structure that reveals the forming direction and dispersed particles.
229
ML00059 / Feb.2018
Intergranular Corrosion of Aluminum Piping
M - Aluminum ManganeseP - Welded JointAp - Chemical IndustryCd - Intergranular Corrosion
Cm - Keller Etched Micrography by OMDf - Base Metal Left Side
Micrographic detail of a longitudinal section of the pipe AA 3003. Granular structure and dispersed particles.
199
ML00059 / Feb.2018
Intergranular Corrosion of Aluminum Piping
M - Aluminum ManganeseP - Welded JointAp - Chemical IndustryCd - Intergranular Corrosion
Cm - Keller Etched Micrography by OMDf - Base Metal Left Side
Micrography of a longitudinal section of the pipe AA 6063. Granular structure and dispersed particles.
169
ML00059 / Feb.2018
Intergranular Corrosion of Aluminum Piping
M - Aluminum ManganeseP - Welded JointAp - Chemical IndustryCd - Intergranular Corrosion
Cm - Keller Etched Micrography by OMDf - Base Metal Right Side
Micrographic detail of a longitudinal section of the pipe AA 6063. Granular structure and dispersed particles.
138
ML00059 / Feb.2018
Intergranular Corrosion of Aluminum Piping
M - Aluminum ManganeseP - Welded JointAp - Chemical IndustryCd - Intergranular Corrosion
Cm - Keller Etched MacroDf - Base Metal Right Side

+12 more from this case →

ML00014 — Pitting Corrosion in 316SS PipeM - Austenitic Stainless SteelP - Seamless PipeAp - FPSOCd - Pitting Corrosion
The external surface of the 2" diameter pipe is rusted and the leakage is associated to “holes” that appear very small at the surface but that open a large hole in the middle of the thickness.
507
ML00014 / Apr.2017
Pitting Corrosion in 316SS Pipe
M - Austenitic Stainless SteelP - Seamless PipeAp - FPSOCd - Pitting Corrosion
Cm - Aspect Before AnalysisDf - Corrosion
Image of the external surface of the pipe presenting regions of localized corrosion (in the beginning) and deposits
387
ML00014 / Apr.2017
Pitting Corrosion in 316SS Pipe
M - Austenitic Stainless SteelP - Seamless PipeAp - FPSOCd - Pitting Corrosion
Cm - Surface Aspect by SEMDf - Corrosion
Image of the external surface of the pipe presenting deposits where there is a localized corrosion at the surface.
326
ML00014 / Apr.2017
Pitting Corrosion in 316SS Pipe
M - Austenitic Stainless SteelP - Seamless PipeAp - FPSOCd - Pitting Corrosion
Cm - Surface Aspect by SEMDf - Corrosion
Image of the external surface of the pipe presenting the aspect of the localized corrosion by pitting.
297
ML00014 / Apr.2017
Pitting Corrosion in 316SS Pipe
M - Austenitic Stainless SteelP - Seamless PipeAp - FPSOCd - Pitting Corrosion
Cm - Surface Aspect by SEMDf - Pitting
Micrography of a transverse section of the pipe, presenting the pitting corrosion. As polished.
310
ML00014 / Apr.2017
Pitting Corrosion in 316SS Pipe
M - Austenitic Stainless SteelP - Seamless PipeAp - FPSOCd - Pitting Corrosion
Cm - Micrography by OMDf - Pitting

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ML00034 — 45 Years Old Acquaduct Grey Cast IronM - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Micrographic detail of the graphite/matrix interface corrosion, leading to a general corrosion loss.
189
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Graphite in Flakes
Micrography of the longitudinal section of the pipe, close to the internal surface, showing graphite in flakes and ferritic matrix with small regions of perlite.
231
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic Matrix
Micrography of the longitudinal section of the pipe, close to the internal surface, showing graphite in flakes and ferritic matrix with small regions of perlite and eutetic in the middle of the perlite colonies.
192
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic Matrix
Micrography of the longitudinal section of the pipe, in the center of the thickness. Graphite in flakes and ferritic matrix with small regions of perlite.
179
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic Matrix
Micrography of the longitudinal section of the pipe, in the center of the thickness. Graphite in flakes and ferritic matrix with small regions of perlite.
162
ML00034 / Apr.2017
45 Years Old Acquaduct Grey Cast Iron
M - Gray Cast ironP - Centrifugally Cast PipeAp - AcquaductCd - General Corrosion
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite

+4 more from this case →