Damage

112 cases · 477 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Condition: Damage Capture method: Optical Microscope clear all

Damage — sub-branches

Aged Microstructure 2Branched Cracks 11Brittle Cracks 10Brittle Fracture 2Casting defects 3Corroded Thread 3Corrosion 12Corrosion Cracking 16Crack 25Cracking 16Cracks 37Cracks Transverse to the Surface 4Dezincification 6Ductile Crack 14Ductile Fracture 6Fatigue Crack 18Fatigue Fracture 1Fracture 40Hard Spots 4Hydride Formation 3Interconnected Cracks 1Intergranular Corrosion 8Intergranular Cracking 43Intergranular Fracture 7Lap 1Layer Detachment 6Localized Corrosion 15Localized Thinning 3Margin of the Weld Crack 1Melted film 4Microcracks 5Multiple cracks 9Non Hardened Surface 2Oxide Layer 5Parallel cracks 2Pitting 6Plastic Deformation 37Pore 1Preferential Dissolution 7Scale 3Secondary Cracks 32Segregated Regions 7Stress Corrosion Cracks 6Surface Deposits 1Thermal Fatigue Cracks 5Thinning 1Through Wall Cracking 4Transgranular Cracking 13Transgranular Fracture 5Void 2Voids 2

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Micrography of the thread at the valve body surface, showing localized dissolution of the thread.
73
VIEW
ML00184 / Apr.2023
Dissimilar Steels in a Threaded Connection
M - Low Carbon SteelP - ForgingAp - OffshoreCd - Localized Dissolution
Cm - Nital Etched Micrography by OMDf - Corroded Thread
Micrographic detail of the secondary crack from the fracture surface of the WHEEL 1, following the interdendritic precipitates.
36
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Keller Etched Micrography by OMDf - Fracture
Micrography presenting segregation bands (less etched) in a tempered martensitic microstructure.
81
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Segregated Regions
Micrographic detail of the fractured region transverse to the tooth. Secondary parallel cracks propagating in the tooth structure, tyypical of contact fatigue.
38
VIEW
ML00181 / Apr.2022
Wear of a Carburized Hypoid Gear
M - Low Alloy for Thermochemical TreatmentP - Pinion-crown assemblyAp - ShipCd - Wear
Cm - Nital Etched Micrography by OMDf - Secondary Cracks
Micrographic aspect, as polished, of a transverse section of the tube (bottom side of the image, orange), at the interface between the tube and the melted steel over the external diameter (top side of the image, grey). In the copper tube there are several microcracks and regions of incipient melting (voids).
41
VIEW
ML00180 / Mar.2022
Local Melting of Copper Cooling Tubes
M - Pure CopperP - Cooling TubeAp - SiderurgyCd - Overheating
Cm - As polished micrographyDf - Cracks
Micrographic aspect of the weld metal presenting brittle detached parts in the starting point of the fracture, in the weld metal, and several fatigue cracks propagating from the stress concentration raisers.
23
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Kroll Etched Micrography by OMDf - Fatigue Crack
WELD METAL SURFACE
43
VIEW
ML00177 / Dec.2021
Cr-Mo Seam Welded Tube
M - CrMo SteelP - Longitudinally Seam WeldedAp - Fired HeaterCd - Not according to spec
Cm - Nital Etched Micrography by OMDf - Segregated Regions
In a cut perpendicular to the macroscopic secondary crack it is possible to see several brittle microcracks (branched), indicating that an embrittlement has occurred.
22
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - As polished micrographyDf - Brittle Cracks

More from these cases

ML00184 — Dissimilar Steels in a Threaded ConnectionM - Low Carbon SteelP - ForgingAp - OffshoreCd - Localized Dissolution
Micrography of the valve body carbon steel thread, in the peak. Ferritic-bainitic structure.
64
VIEW
ML00184 / Apr.2023
Dissimilar Steels in a Threaded Connection
M - Low Carbon SteelP - ForgingAp - OffshoreCd - Localized Dissolution
Cm - Nital Etched Micrography by OMDf - Corroded Thread
Micrographic detail of the valve body carbon steel thread, in the peak. Ferritic-bainitic structure.
55
VIEW
ML00184 / Apr.2023
Dissimilar Steels in a Threaded Connection
M - Low Carbon SteelP - ForgingAp - OffshoreCd - Localized Dissolution
Cm - Nital Etched Micrography by OMDf - Corroded Thread
Cross-section near a threaded surface showing an acicular matrix structure bordered by a dark, layered corrosion/oxide band along the thread root.
1
VIEW
ML00184 / Apr.2023
Dissimilar Steels in a Threaded Connection
M - Low Carbon SteelP - ForgingAp - OffshoreCd - Localized Dissolution
Cm - Nital Etched Micrography by OMDf - Oxide Layer
ML00183 — Ductile Behavior of an Aluminum WheelM - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Dendritic branching structure of the aluminum matrix, with fine interdendritic features visible against a darker surrounding phase.
2
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Keller Etched Micrography by OMDf - Crack
ML00182 — Brittle Fracture of a LAS Fixing RodM - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Micrographic detail of the segregated bands.
61
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Micro by OM, picric acid+FeCl3+H2O etchDf - Segregated Regions
Micrographic etch for revealing previous austenite grain boundaries, that shows the impurities.
54
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Micro by OM, picric acid+FeCl3+H2O etchDf - Segregated Regions
Micrography perpendicular to the fracture surface showing, in the secondary cracks, the intergranular morphology of the fracture.
33
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Intergranular Cracking
ML00179 — Hydrides in Titanium WeldM - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Micrographic detail of transgranular propagation of the cracking by fatigue.
34
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Kroll Etched Micrography by OMDf - Fatigue Crack
Hydrides in Titanium Weld
1
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Micrography by OMDf - Hydride Formation
ML00177 — Cr-Mo Seam Welded TubeM - CrMo SteelP - Longitudinally Seam WeldedAp - Fired HeaterCd - Not according to spec
WELD METAL T/2
31
VIEW
ML00177 / Dec.2021
Cr-Mo Seam Welded Tube
M - CrMo SteelP - Longitudinally Seam WeldedAp - Fired HeaterCd - Not according to spec
Cm - Nital Etched Micrography by OMDf - Segregated Regions
ML00176 — Hydride Formation in a Titanium BladeM - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
The main crack is to the top and the blade surface is to the right, in this micrography that does not reveal any plastic deformation, with transgranular and integranular cracks.
24
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Micrography by OM, HF + HNO3 + H2O etchDf - Brittle Fracture
Transgranular and integranular cracks in the alpha matrix full of acicular hydrides .
17
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Micrography by OM, HF + HNO3 + H2O etchDf - Hydride Formation