Damage

6 cases · 29 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Product: Casting Capture method: Scanning Electron Microscope clear all

Damage — sub-branches

Brittle Behavior 6Ductile Behavior 1Fabrication Defect 1Fatigue 1High Temperature 1

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Low magnification view of the WHEEL 1 fracture surface. The thickness of the wheel in this position (flat and paralell to the wheel face) is about 2.5 mm. The aspect of the fracture is similar all through the fracture perimeter, including the region where the fracture propagation changes the direction.
66
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - General View
The fracture surface of the casting cylinder presented, at the internal surface, interconnected graphite flakes and a corroded matrix.
73
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Fractography by SEMDf - Close to the Internal Surface
Micrography of the casting at the surface, presenting a zinc layer deposited in a hot dip process. The thickness of the layer is about 0.3mm in this position, that is higher than expected for this process. The steel substrate is not revealed because the etch was light and the zinc layer protects the low aloy steel during the etch.
93
VIEW
ML00138 / Jun.2018
Liquid Metal Embrittlement of a HSLA Steel
M - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Cm - Nital Etched Micrography by SEMDf - Zn Layer
Micrography of the blade, view inside the grain. The intragranular precipitation presents one unique size of precipitation, not yet coalesced, although the blade was in high temperature service for 50.000 hours. Etched by H2SO4 + HNO3 + H3PO4 reagent.
66
VIEW
ML00042 / Apr.2017
Gas Turbine Blade IN 939, Coated
M - NiCrCo AlloyP - CastAp - Gas TurbineCd - Intergranular Cracking
Cm - Micrography by SEMDf - Intragranular Secondary Precipitation
The fracture surface is flat, shows the graphite nodules and cleavage of the ferritic microstructure, indicating that the material have exceeded the capacity to acomodate the stress.
944
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Fractography by SEMDf - Cleavage Facets
Casting defect identified in the micrographic section, as polished, of the sample removed from the blade. The total lenght of the defect detected by magnetic particle during inspection is 10 mm.
1041
VIEW
ML00017 / Apr.2017
Casting Defect in CA6NM
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Cm - Micrography by SEMDf - Void

More from these cases

ML00183 — Ductile Behavior of an Aluminum WheelM - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
WHEEL 1 fracture detail showing a small shrinkage in the left side of the photo and dimples in the right side of the photo.
73
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Ductile Fracture
WHEEL 1 fracture detail showing small regions of shearing.
67
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Elongated Dimples
WHEEL 1 fracture detail showing small regions with smooth aspect, and brittle microcracks. But predominantly the micromechanism is by dimples.
70
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Cracks
WHEEL 1 fracture detail of the brittle microcracks. The analysis of the material microstructure showed that these microcracks are associated to iron rich phases.
68
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Cracks
Low magnification micrography transverse to the fracture surface of the WHEEL 1. The fracture is in the top of the image and there is a void (shrinkage) not connected to the fracture .
34
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Micrography by SEMDf - Fracture

+3 more from this case →

ML00141 — Brittle Fracture of a Corroded Gray Cast IronM - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
The fracture surface of the casting cylinder presented, in the center of the thickness, cleavage facets and graphite decohesion that corresponds to a brittle fracture of the material.
61
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Fractography by SEMDf - In the Center of the Thickness
The fracture surface of the casting cylinder presented, close to the external surface, a more ductile aspect of the fracture.
58
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Fractography by SEMDf - Close to the External Surface
Fractographic detail of the interconnected graphite flakes and corroded matrix.
50
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Fractography by SEMDf - Corrosion
Fractographic detail of the graphite decohesion and cleavage facets in the center of the cast cylinder thickness.
47
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Fractography by SEMDf - Brittle Fracture
Micrography of the longitudinal section of the cylinder, at the external diameter (right side of the figure), presenting smaller interdendritic graphite flakes in a ferritic-perlitic matrix. This surface is painted.
32
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Nital Etched Micrography by SEMDf - Graphite in Flakes
ML00138 — Liquid Metal Embrittlement of a HSLA SteelM - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Scanning electron fractography in low magnification (originally 15x), showing the flat fracture surface with steps and secondary cracks.
72
VIEW
ML00138 / Jun.2018
Liquid Metal Embrittlement of a HSLA Steel
M - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Cm - Fractography by SEMDf - Brittle Fracture
Scanning electron fractography (originally 500x), showing zinc deposits at the fracture surface.
73
VIEW
ML00138 / Jun.2018
Liquid Metal Embrittlement of a HSLA Steel
M - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Cm - Fractography by SEMDf - Zn Layer
Scanning electron fractography (originally 1000x), showing details of the zinc deposits at the fracture surface.
72
VIEW
ML00138 / Jun.2018
Liquid Metal Embrittlement of a HSLA Steel
M - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Cm - Fractography by SEMDf - Fracture
Scanning electron fractography (originally 500x), showing intergranular aspects in the fracture surface.
43
VIEW
ML00138 / Jun.2018
Liquid Metal Embrittlement of a HSLA Steel
M - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Cm - Fractography by SEMDf - Intergranular Fracture
Scanning electron fractography (originally 1000x), showing intergranular aspects in the fracture surface.
42
VIEW
ML00138 / Jun.2018
Liquid Metal Embrittlement of a HSLA Steel
M - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Cm - Fractography by SEMDf - Intergranular Cracking

+2 more from this case →

ML00042 — Gas Turbine Blade IN 939, CoatedM - NiCrCo AlloyP - CastAp - Gas TurbineCd - Intergranular Cracking
Micrographic detail of the diffusion coating. H2SO4 + HNO3 + H3PO4 etched.
47
VIEW
ML00042 / Apr.2017
Gas Turbine Blade IN 939, Coated
M - NiCrCo AlloyP - CastAp - Gas TurbineCd - Intergranular Cracking
Cm - Micrography by SEMDf - Coating
ML00040 — Brittle Fracture of a Valve StemM - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Detail of the cleavage micromechanism.
195
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Fractography by SEMDf - Cleavage Facets
ML00017 — Casting Defect in CA6NMM - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Region of a casting void in the blade. As polished.
33
VIEW
ML00017 / Apr.2017
Casting Defect in CA6NM
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Cm - Micrography by SEMDf - Void