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ML00099 - Jan.2018

Forging Defect in a Cadmium Plated Nut

The general aspect of the lateral side of the 1 1/8" 2H nut, presenting a rejectable indication that looks like a straight crack.

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The general aspect of the lateral side of the 1 1/8" 2H , presenting a rejectable indication that looks like a straight .
M

Material

Medium Carbon Steel
  • ASTM A 194 2H
  • AISI 1045
Ds

Description

Several cadmium plated from a specific heat were rejected during receiving inspection due to the presence of visual indications. The metallurgical analysis of one defective nut showed that the indications are associated to decarburized zones, and the presence of Cd inside the defects confirm that they are created during the process.

C

Chemistry (% in weight)

Nut analysis

0.47C; 0.24Si; 0.60Mn; 0.016P; 0.014S; 0.09Cr; 0.02Ni; 0.01Mo.

Associated Images
Micrographic detail of the forging lap defect that appears at the nut surface like a crack, filled with oxides. The nut presented a martensitic structure in the center of the nut, but in the regions adjacent to the defect the structure is ferritic-bainitic due to decarburization. There are several globular oxides (grey spots) that became entrapped during the forging.
654
VIEW
ML00099 / Jan.2018
Forging Defect in a Cadmium Plated Nut
M - Medium Carbon SteelP - NutAp - PipingCd - Fabrication Defect
Cm - Nital Etched Micrography by OMDf - Crack
Micrography of the nut in a section transverse to the surface indication. There are several microcracks (parallel and perpendicular to the nut surface) filled with oxides. The nut presented a martensitic microstructure in the center of the thickness and a ferritic-bainitic microstructure at surface and adjacent to the defect, due to decarburization occurred during high temperature forging.
130
VIEW
ML00099 / Jan.2018
Forging Defect in a Cadmium Plated Nut
M - Medium Carbon SteelP - NutAp - PipingCd - Fabrication Defect
Cm - Nital Etched Micrography by OMDf - Crack
The general aspect of the 1 1/8" 2H nut, presenting rejectable indications that appear like cracks, located in the face and in the lateral side of the nut.
46
VIEW
ML00099 / Jan.2018
Forging Defect in a Cadmium Plated Nut
M - Medium Carbon SteelP - NutAp - PipingCd - Fabrication Defect
Cm - Aspect Before AnalysisDf - General View
Aspect in detail of the 1 1/8" 2H nut face, presenting rejectable indications that appear like cracks.
49
VIEW
ML00099 / Jan.2018
Forging Defect in a Cadmium Plated Nut
M - Medium Carbon SteelP - NutAp - PipingCd - Fabrication Defect
Cm - Aspect Before AnalysisDf - Lap
The general aspect of the lateral side of the 1 1/8" 2H nut, presenting a rejectable indication that looks like a straight crack.
48
VIEW
ML00099 / Jan.2018
Forging Defect in a Cadmium Plated Nut
M - Medium Carbon SteelP - NutAp - PipingCd - Fabrication Defect
Cm - Aspect Before AnalysisDf - Lap
Micrographic detail of the lap at the nut surface, as polished. The 20 microns cadmium layer is evident, penetrating in the lap.
46
VIEW
ML00099 / Jan.2018
Forging Defect in a Cadmium Plated Nut
M - Medium Carbon SteelP - NutAp - PipingCd - Fabrication Defect
Cm - As polished micrographyDf - Lap
Tempered martensitic microstructure in the transverse section of the nut, in the center. The material presented 29 HRc that is typical of a quenched and tempered steel.
30
VIEW
ML00099 / Jan.2018
Forging Defect in a Cadmium Plated Nut
M - Medium Carbon SteelP - NutAp - PipingCd - Fabrication Defect
Cm - Nital Etched Micrography by OMDf - Martensite
Ferritic-bainitic microstructure in the transverse section of the nut, at the surface where the cadmium plate is also evident. The nut surface presents a decarburized layer and the lap entrapped oxides.
30
VIEW
ML00099 / Jan.2018
Forging Defect in a Cadmium Plated Nut
M - Medium Carbon SteelP - NutAp - PipingCd - Fabrication Defect
Cm - Nital Etched Micrography by OMDf - Bainitic Ferrite