Casting

16 cases · 146 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

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Close to the camshaft lobe surface, the chilled casting presents a white cast iron structure. Primary carbides and ledeburite with a hardness level about 50 HRc.
102
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Close to the External Surface
Original casting base metal presenting a coarse martensitic structure with a small amount of delta ferrite.
50
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by OMDf - Base Metal Left Side
Transverse section of the blade showing large grains of this poliycristaline cast material.
421
VIEW
ML00042 / Apr.2017
Gas Turbine Blade IN 939, Coated
M - NiCrCo AlloyP - CastAp - Gas TurbineCd - Intergranular Cracking
Cm - H2SO4+HNO3+H3PO4 Etched MicroDf - Coarse Structure
The cast iron microstructure is predominatly ferritic with graphite nodules.
169
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Graphite in Nodules
Grey cast iron microstructe. Perlitic matrix and graphite flakes.
508
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Pearlite Matrix
Micrographic detail of the defect (void in the right side of the figure), as polished. In the left side it is the surface of the water blade and there are some non metalic inclusions in this region.
54
VIEW
ML00017 / Apr.2017
Casting Defect in CA6NM
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Cm - Micrography by OMDf - Void
The intake valve seat cylinder, manufactured in a high alloy white cast iron, presents a network of primary carbides, not degradated even after high temperature exposition during all lifetime.
632
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Network of Primary Carbides
Polished cross-section showing rounded graphite nodules within a ferritic matrix, bordered by an irregular oxidized region at the surface edge.
910
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Oxide Layer

More from these cases

ML00060 — Brittle Fracture of a Chilled Cast Iron CamshaftM - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Micrographic detail of the chilled structure. Primary carbides, ledeburite and perlite islands.
79
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Close to the External Surface
In the center of the shaft thickness the structure is perlitic with graphite in flakes, but there are also islands of ledeburite.
62
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - In the Center of the Thickness
Micrographic detail of the structure in the center of the shaft thickness. Perlitic matrix with graphite in flakes, and ledeburite islands.
53
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - In the Center of the Thickness
In the intermediary position of the shaft thickness (T/4) the amount of perlite increases in the matrix and primary carbides decreases compared to the chilled surface.
54
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - T/4 of the external surface
Micrographic detail of the intermediary position of the shaft thickness (T/4). The amount of perlite increases in the matrix and primary carbides decreases compared with the chilled surface.
55
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - T/4 of the external surface

+2 more from this case →

ML00055 — CA6NM Blade Remanufactured by WeldingM - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Inserted casting base metal presenting a coarse martensitic structure with a small amount of delta ferrite.
24
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by OMDf - Base Metal Right Side
Micrography of the original casting blade at the fusion line of the welding with the insert casting. There is a refinement effect on the coarse base metal structure.
24
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by OMDf - HAZ Left Side
Micrographic detail of the fusion line of the original casting blade welded to the insert casting. There is a refinement effect on the coarse base metal structure.
21
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by OMDf - HAZ Left Side
Micrography of the inserted casting at the heat affected zone of the welding with the original casting. There is a refinement effect on the coarse base metal structure.
20
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by OMDf - HAZ Right Side
Micrographic detail of the fusion line of the inserted casting welded to the original casting. There is a refinement effect on the coarse base metal structure.
15
VIEW
ML00055 / Apr.2017
CA6NM Blade Remanufactured by Welding
M - Martensitic Stainless SteelP - Remanufacture by WeldingAp - EnergyCd - Removed From Service
Cm - Kalling Etched Micrography by OMDf - HAZ Right Side

+2 more from this case →

ML00042 — Gas Turbine Blade IN 939, CoatedM - NiCrCo AlloyP - CastAp - Gas TurbineCd - Intergranular Cracking
Micrography close to the surface of the blade, showing the diffusion coating (aluminum base alloy) that is still sound. No strong oxidation or erosion was detected.
53
VIEW
ML00042 / Apr.2017
Gas Turbine Blade IN 939, Coated
M - NiCrCo AlloyP - CastAp - Gas TurbineCd - Intergranular Cracking
Cm - H2SO4+HNO3+H3PO4 Etched MicroDf - Coating
Micrography as polished of the region where there was a refrigeration hole, presenting a cracking.
35
VIEW
ML00042 / Apr.2017
Gas Turbine Blade IN 939, Coated
M - NiCrCo AlloyP - CastAp - Gas TurbineCd - Intergranular Cracking
Cm - Micrography by OMDf - Cracking
The cracking from the refrigeration hole presents an intergranular morphology, as shown in the micrography of a transverse section of the blade.
35
VIEW
ML00042 / Apr.2017
Gas Turbine Blade IN 939, Coated
M - NiCrCo AlloyP - CastAp - Gas TurbineCd - Intergranular Cracking
Cm - H2SO4+HNO3+H3PO4 Etched MicroDf - Intergranular Cracking
ML00040 — Brittle Fracture of a Valve StemM - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
The micrography of the stem at the fracture region shows a flat fracture with transgranular clevage at the ferritic structure.
137
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Fracture
Micrography presenting a detail of the fracture surface opening to the graphite nodules.
139
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Fracture
ML00032 — Cast Iron Case of Drilling EquipmentM - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Low magnification micrography presenting the grapjite morphology.
138
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Micrography by OMDf - Graphite Type A (ASTM A247)
Grey cast iron structure. As polished.
110
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Micrography by OMDf - Graphite in Flakes
Grey cast iron with graphite in flakes.
97
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Micrography by OMDf - Graphite in Flakes
Grey cast iron with graphite in flakes and perlitic matrix.
110
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Perlite Matrix
Grey cast iron microstructe. Perlitic matrix and graphite flakes.
85
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Graphite Type A (ASTM A247)

+1 more from this case →

ML00017 — Casting Defect in CA6NMM - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Micrographic detail non metalic inclusions in the region where there are casting defects. As polished.
48
VIEW
ML00017 / Apr.2017
Casting Defect in CA6NM
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Cm - Micrography by OMDf - Non Metallic Inclusions
Blade microstructure. Tempered martensite, (probably) retained austenite and delta ferrite islands.
55
VIEW
ML00017 / Apr.2017
Casting Defect in CA6NM
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Cm - Kalling Etched Micrography by OMDf - Delta Ferrite Islands
Blade microstructure. Previous austenite coarse grains.
46
VIEW
ML00017 / Apr.2017
Casting Defect in CA6NM
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Cm - Kalling Etched Micrography by OMDf - Coarse Structure
Blade microstructure. Tempered martensite, (probably) retained austenite and delta ferrite islands.
47
VIEW
ML00017 / Apr.2017
Casting Defect in CA6NM
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Cm - Kalling Etched Micrography by OMDf - Delta Ferrite Islands
Region of a casting void in the blade.
34
VIEW
ML00017 / Apr.2017
Casting Defect in CA6NM
M - Martensitic Stainless SteelP - Machined PartAp - EnergyCd - Casting Defect
Cm - Kalling Etched Micrography by OMDf - Void

+1 more from this case →

ML00003 — Cast iron Engine Valve SeatsM - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
The intake valve seat cylinder, manufactured in a high alloy white cast iron, presents a network of primary carbides, not degradated even after high temperature exposition during all lifetime.
206
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Network of Primary Carbides
The exhaust valve seat cylinder, manufactured in a high alloy white cast iron, presents a coalesced structure, degradated by high temperature exposition during the lifetime.
182
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Coalesced structure
The exhaust valve seat cylinder, manufactured in a high alloy white cast iron, presents a coalesced structure, degradated by high temperature exposition during the lifetime.
137
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Coalesced structure
ML00001 — Thermal Fatigue of Cast IronM - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
The 1" flat casting product presents a ferritic perlitic matrix and graphite nodules.
112
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Graphite in Nodules
Center of the flat casting product, presenting nodular graphite and ferritic perlitic matrix.
113
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic Matrix
Nodular cast iron presenting a ferritic perlitic matrix.
109
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Matrix of ferrite and pearlite
Nodular cast iron. Ferritic perlitic matrix. White regions in the pearlite colonies are free carbides.
129
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Free Carbides in Pearlite Colonies
The graphite nodules remain at the surface and the matrix was consumed during high temperature exposition.
117
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Oxide Layer

+1 more from this case →