Damage

6 cases · 73 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Microstructure: Alpha clear all

Damage — sub-branches

Brittle Cracks 6Brittle Fracture 1Cleavage Facets 2Corrosion 1Crack 2Cracking 3Cracks 4Dimples 1Ductile Fracture 3Elongated Dimples 1Fatigue Crack 3Fatigue Striation 2Fracture 16Hydride Formation 5Intergranular Corrosion 2Intergranular Cracking 1Localized Corrosion 2Localized Thinning 9Pitting 1Secondary Cracks 3Stress Corrosion Cracks 3Surface Deposits 1Through Wall Cracking 1

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Detail of the fracture in the WHEEL 1, changing direction of propagation.
71
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Aspect Before AnalysisDf - Fracture
Detail of the through wall cracking that caused the leakage in the 2" pipe. The crack was originated in the fillet weld, from the end of the reinforced rib.
72
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Aspect Before AnalysisDf - Fatigue Crack
The rotor blade failed without deformation. At the rotor surface it is possible to see different colours of deposits.
53
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Aspect Before AnalysisDf - Fracture
Visual aspect of the internal side of the tube, after longitudinal cut, presenting the region of leakage. The tube, that is 1.6mm thick, presented several points of localized diissolution .
457
VIEW
ML00170 / Sep.2020
MIC in Aluminum Brass Tubes
M - Aluminum BrassP - Seamless tubeAp - MaritimeCd - Preferential Dissolution
Cm - Surface AspectDf - Localized Thinning
Micrography of a transverse section of the bent tube, external surface (OD) to the top and internal surface (ID) to the bottom of the figure. At the through wall cracking position, the external surface presented a layer of intergranular corrosion.
95
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - As polished micrographyDf - Cracking
Internal aspect of the 8" diameter pipe that suffered localized thinning and leakage. The vertical weld is the pipe seam and the horizontal weld is the circunferential butt weld.
564
VIEW
ML00005 / Apr.2017
Environmental Hydrogen Damage in Ti Pipe
M - Unalloyed TitaniumP - Longitudinal Seam Welded PipeAp - PipingCd - Hydride Formation
Cm - Aspect Before AnalysisDf - Localized Thinning

More from these cases

ML00183 — Ductile Behavior of an Aluminum WheelM - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Detail of the crack in the WHEEL 2, changing direction of propagation exactly like the other whel.
66
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Aspect Before AnalysisDf - Cracking
WHEEL 1 fracture detail showing a small shrinkage in the left side of the photo and dimples in the right side of the photo.
73
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Ductile Fracture
WHEEL 1 fracture detail showing predominantly dimples as the fracture micromechanism.
74
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fracture Surface AspectDf - Ductile Fracture
WHEEL 1 fracture detail showing small regions of shearing.
67
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Elongated Dimples
WHEEL 1 fracture detail showing small regions with smooth aspect, and brittle microcracks. But predominantly the micromechanism is by dimples.
70
VIEW
ML00183 / Dec.2022
Ductile Behavior of an Aluminum Wheel
M - Aluminum Silicon MagnesiumP - CastingAp - AutomotiveCd - Ductile Behavior
Cm - Fractography by SEMDf - Cracks

+15 more from this case →

ML00179 — Hydrides in Titanium WeldM - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Detail of the end of the rib, with a crack in the fillet weld metal, propagating through the pipe wall.
40
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Aspect Before AnalysisDf - Cracking
The through wall cracking was opened by longitudinal cutting of the pipe in two positions, to analyzed the region where the crack was nucleated.
32
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Fracture Surface AspectDf - Fracture
Aspect of the opened crack, showing the flat fracture. The through wall cracking started at the welded region at the end of the rib.
38
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Fracture Surface AspectDf - Fracture
Aspect of the opened crack by scanning electron microscopy, showing the coarser structure in the weld (right side of the figure).
33
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Fractography by SEMDf - Fracture
In the region where the fracture started there are brittle aspects resembling a cleavage micromechanism and several secondary cracks, transverse to the fracture surface, as well as propagation by fatigue (striation).
36
VIEW
ML00179 / Feb.2022
Hydrides in Titanium Weld
M - Unalloyed TitaniumP - In Field WeldAp - Chemical IndustryCd - Hydride Formation
Cm - Fractography by SEMDf - Brittle Cracks

+7 more from this case →

ML00176 — Hydride Formation in a Titanium BladeM - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Detail of the fracture surface, dark in the root of the blade, presenting a brittle aspect and indication that it started from this position.
39
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Aspect Before AnalysisDf - Fracture
Macroscopic aspect of the fracture surface.
37
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Fracture Surface AspectDf - Fracture
Low magnification image by scanning electron microscopy. In the bottom of the image the fracture appearance is brittle and presenting several secondary cracks. In the top of the image the fracture is fully flat, also without macroscopic plastic deformation.
33
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Fractography by SEMDf - Fracture
The position of the fracture at the starting point of the failure is brittle, transgranular, with a cleavage/quase-cleavage morphology.
24
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Fractography by SEMDf - Cleavage Facets
The propagation of the crack is also transgranular, without plastic deformation, by fatigue.
26
VIEW
ML00176 / Nov.2021
Hydride Formation in a Titanium Blade
M - Unalloyed TitaniumP - BladeAp - Oil and GasCd - Hydride Formation
Cm - Fracture Surface AspectDf - Fatigue Striation

+8 more from this case →

ML00170 — MIC in Aluminum Brass TubesM - Aluminum BrassP - Seamless tubeAp - MaritimeCd - Preferential Dissolution
Macrography of a transverse section of the tube close to the leakage point, evidencing a localized thinning from the internal side of the tube.
65
VIEW
ML00170 / Sep.2020
MIC in Aluminum Brass Tubes
M - Aluminum BrassP - Seamless tubeAp - MaritimeCd - Preferential Dissolution
Cm - Transverse Section AspectDf - Localized Thinning
Detailed aspect, by a low magnification microscope, of the internal side of the tube, after longitudinal cut. The tube, that is 1.6mm thick, presented several points of localized corrosion leading to leaks.
46
VIEW
ML00170 / Sep.2020
MIC in Aluminum Brass Tubes
M - Aluminum BrassP - Seamless tubeAp - MaritimeCd - Preferential Dissolution
Cm - Surface AspectDf - Localized Corrosion
Microscopic detail, by scanning electron microscope, of a region where there is a localized dissolution at the internal surface of the tube. The deposits are adhered at the surface and under the deposits, the analysis indicated increased sulfur levels, suggesting SRB (sulfate reduced bacteria) effects.
31
VIEW
ML00170 / Sep.2020
MIC in Aluminum Brass Tubes
M - Aluminum BrassP - Seamless tubeAp - MaritimeCd - Preferential Dissolution
Cm - Surface Aspect by SEMDf - Pitting
Scanning electron microscopy aspect of the region inside of a pit. The aspect is of a chemical attack, generated by the metabolic by-products of the adhered microorganism. The effect is of a localized dissolution and the granular tube microsctruture is revealed.
40
VIEW
ML00170 / Sep.2020
MIC in Aluminum Brass Tubes
M - Aluminum BrassP - Seamless tubeAp - MaritimeCd - Preferential Dissolution
Cm - Surface Aspect by SEMDf - Corrosion
Micrography of a transverse section of the tube, close to the leakage point. The thickness is localized reduced where the internal passive layer was ruptured, and the chemical effect of the biological proliferation created a high corrosion rate.
26
VIEW
ML00170 / Sep.2020
MIC in Aluminum Brass Tubes
M - Aluminum BrassP - Seamless tubeAp - MaritimeCd - Preferential Dissolution
Cm - FeCl3+HCl+Ethanol Etched MicroDf - Localized Thinning

+2 more from this case →

ML00165 — SCC of Aluminum Bronze Heating CoilM - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Micrographic detail of the external side of the bent tube, as polished, showing detachement of several grains due to the intergranular corrosion layer. The corroded layer is about 200 microns thick at this position.
89
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - As polished micrographyDf - Intergranular Corrosion
Micrographic detail of the external side of the tube, showing the layer of intergranular corrosion and the through ewall integranular stress corrosion cracking.
88
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - As polished micrographyDf - Through Wall Cracking
The through wall cracking was opened and the fracture surface presents a full integranular morphology, typical of an intergranular stress corrosion cracking.
79
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - Fractography by SEMDf - Stress Corrosion Cracks
Fractographic detail of the through wall cracking after opening, presenting a full integranular morphology, typical of an intergranular stress corrosion cracking.
79
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - Fractography by SEMDf - Stress Corrosion Cracks
Micrography close to the external surface (to the top). The layer of intergranular corrosion shows evidences of selective leaching (suggesting that the aluminum was preferentially consumed). The stress corrosion cracking starts from the intergranularly corroded layer.
113
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - FeCl3+HCl+H2O Etched MicroDf - Intergranular Cracking

+2 more from this case →

ML00005 — Environmental Hydrogen Damage in Ti PipeM - Unalloyed TitaniumP - Longitudinal Seam Welded PipeAp - PipingCd - Hydride Formation
Aspect of the internal surface of the pipe at the welded region, showing the interface of the thinning area in the weld and the pipe base metal.
128
VIEW
ML00005 / Apr.2017
Environmental Hydrogen Damage in Ti Pipe
M - Unalloyed TitaniumP - Longitudinal Seam Welded PipeAp - PipingCd - Hydride Formation
Cm - Surface Aspect by SEMDf - Localized Thinning
Region of the localized thinning at the weld metal, in a metallographic section, as polished. In the base metal the hydride layer is continuous and no thinning is evident (left side of the figure) and in the weld metal it is detached and cracked (right side of the figure).
107
VIEW
ML00005 / Apr.2017
Environmental Hydrogen Damage in Ti Pipe
M - Unalloyed TitaniumP - Longitudinal Seam Welded PipeAp - PipingCd - Hydride Formation
Cm - Micrography by SEMDf - Localized Thinning
The pipe base metal, at the internal surface, presents a hydride layer showing that the environment is absorbing hydrogen. Although there are microcracks in this layer it did not detach in the base metal.
102
VIEW
ML00005 / Apr.2017
Environmental Hydrogen Damage in Ti Pipe
M - Unalloyed TitaniumP - Longitudinal Seam Welded PipeAp - PipingCd - Hydride Formation
Cm - Kroll Etched Micrography by OMDf - Hydride Formation
The pipe internal suface, at the welded region, presents no hydride layer (because it has detached) as well as the material itself is suffering brittle detachment.
71
VIEW
ML00005 / Apr.2017
Environmental Hydrogen Damage in Ti Pipe
M - Unalloyed TitaniumP - Longitudinal Seam Welded PipeAp - PipingCd - Hydride Formation
Cm - Kroll Etched Micrography by OMDf - Localized Thinning
Detail, as polished, of brittle cracks in the weld metal, from the internal side of the pipe.
67
VIEW
ML00005 / Apr.2017
Environmental Hydrogen Damage in Ti Pipe
M - Unalloyed TitaniumP - Longitudinal Seam Welded PipeAp - PipingCd - Hydride Formation
Cm - Micrography by OMDf - Brittle Cracks

+3 more from this case →