Fabrication Defect

3 cases · 25 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Application: Offshore Capture method: Optical Microscope clear all

Fabrication Defect — sub-branches

Welding Defect 3

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The micrography shows the region underbead, of the tube HAZ, responsible for the hydrogen cracking (fracture in the right side of the photo - black). The hardness of the HAZ is about 600 HV.
55
VIEW
ML00052 / Apr.2017
Cold Cracks in API 5CT L80 Tube Welded to a Structural Part
M - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Cracking
Tempered martensitic structure of the plate base metal.
93
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Base Metal
Micrography of a longitudinal section of the mooring chain in the base metal. The low magnification reveals the banded structure of the rolled bar. The base metal microstructure is bainitic..
79
VIEW
ML00013 / Apr.2017
Welding Cracks in Mooring Chain
M - Low Alloy Low Carbon QTP - Welded PartAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Banded Structure

More from these cases

ML00052 — Cold Cracks in API 5CT L80 Tube Welded to a Structural PartM - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Low carbon plate base metal presenting the ferritic perlitic structure.
55
VIEW
ML00052 / Apr.2017
Cold Cracks in API 5CT L80 Tube Welded to a Structural Part
M - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Base Metal
High Strenght Low Alloy steel tube, base metal, presenting the bainitic structure.
54
VIEW
ML00052 / Apr.2017
Cold Cracks in API 5CT L80 Tube Welded to a Structural Part
M - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Base Metal
Micrography of the low carbon steel plate at the fusion line, presenting a bainitic structure at the HAZ and ferritic structure in the weld metal.
82
VIEW
ML00052 / Apr.2017
Cold Cracks in API 5CT L80 Tube Welded to a Structural Part
M - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Fusion Line
The micrography shows the martensitic region of the tube HAZ responsible for the hydrogen cracking, presenting too high hardness level (600 HV). It is a fresh martensite since the joint was welded in one pass and there was no PWHT.
45
VIEW
ML00052 / Apr.2017
Cold Cracks in API 5CT L80 Tube Welded to a Structural Part
M - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Martensite
Micrography of the weld metal in the center of the fillet showing a 100% acicular ferrite that is a microestructure of a high strenght steel, evidenced the effect of the dilution of the tube chemistry in the weld metal.
40
VIEW
ML00052 / Apr.2017
Cold Cracks in API 5CT L80 Tube Welded to a Structural Part
M - Low Alloy SteelP - Seamless tubeAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Weld Metal

+1 more from this case →

ML00010 — Cold Cracks in a Gouged Weld MetalM - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Detail of the tempered martensitic structure of the plate base metal. Hardness level of 27 HRc.
92
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Base Metal
Low magnification micrography of a transverse section of the weld at the heat affected zone region. The macrosection was hardness tested and the base metal hardness is 27HRc, the HAZ is 32HRc and the weld metal is 45HRc, revealing something wrong in the weld metal at the position close to the cracked area.
79
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Transverse Section
High temperature heat affected zone of the plate, welded in repair. The micrography was taken from a sample collected close to the cracked region, but not containing any macroscopic cracking.
76
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Heat Affected Zone
Detail of the high temperature heat affected zone of the plate, welded in repair.
69
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Heat Affected Zone
The weld metal, hard, presented a martensitic structure, probably due to the localized increase in carbon content, from the unsuitable carbon arc gouging procedure.
63
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Weld Metal

+5 more from this case →

ML00013 — Welding Cracks in Mooring ChainM - Low Alloy Low Carbon QTP - Welded PartAp - OffshoreCd - Welding Defect
Micrographic detail of the bainitic microstructure of the base metal in the longitudinal section.
72
VIEW
ML00013 / Apr.2017
Welding Cracks in Mooring Chain
M - Low Alloy Low Carbon QTP - Welded PartAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Bainite
Micrography of a longitudinal section of the mooring chain at the flash welded region. The banded structure is deformed by the upset, close to the weld metal that is ferritic-bainitic.
61
VIEW
ML00013 / Apr.2017
Welding Cracks in Mooring Chain
M - Low Alloy Low Carbon QTP - Welded PartAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Bainitic Ferrite
Micrographic detail of the ferritic-bainitic weld metal, autogenous flash butt weld.
56
VIEW
ML00013 / Apr.2017
Welding Cracks in Mooring Chain
M - Low Alloy Low Carbon QTP - Welded PartAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Bainitic Ferrite
Welded region etched to reveal impurities. The banded structure creates a continuous network parallel to the weld metal.
50
VIEW
ML00013 / Apr.2017
Welding Cracks in Mooring Chain
M - Low Alloy Low Carbon QTP - Welded PartAp - OffshoreCd - Welding Defect
Cm - Micro by OM, picric acid+FeCl3+H2O etchDf - Segregated Regions
Micrography of a longitudinal section of the mooring chain, at the main crack position. The crack follows a network of segregations.
48
VIEW
ML00013 / Apr.2017
Welding Cracks in Mooring Chain
M - Low Alloy Low Carbon QTP - Welded PartAp - OffshoreCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Segregated Regions

+1 more from this case →