Heat Treatment Defect

4 cases · 62 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Results

SortNewestOldestTitle A-ZTitle Z-A
Aspect of the barrel nut that is broken in a brittle way (without plastic deformation). The Nut diameter is 1", the nut length is 2" and the bolt thread is 1/2" (nominal diameter).
753
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - General View
Aspect of the external surface of the broken cylindrical roller bearing presenting a polished external diameter and a the rupture with brittle characteristics (flat and parts that were lost).
726
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Fracture
Longitudinal cracks in the surface of the pin, detected by dye check, after high pressure hydrostatic test.
657
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - Aspect by NDTDf - General View
13Cr SS longitudinal section micrography, at the collapsed region, showing a ferritic matrix structure (overtempered) with the previous austenite grain boundaries decorated by phases (carbides and probably martensite islands), indicating that the material was exposed to a high tempering temperature that created a partial austenitizing condition. It explains the material low toughness and lower strenght (than required).
436
VIEW
ML00039 / Apr.2017
Collapse in Tubular 13Cr
M - Martensitic Stainless SteelP - Seamless PipeAp - Oil and GasCd - Heat Treatment Defect
Cm - Kalling Etched Micrography by OMDf - Longitudinal Section

More from these cases

ML00148 — Brittle Fracture of a 420 SS Barrel NutM - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Visual aspect of both sides of the fractures. They present a macroscopically brittle aspect, with chevron marks indicating the starting point at the thinner edge of the thread.
81
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Fracture
The fracture is flat, in the region of the lower resistant section, presenting no macroscopic evidences of plastic deformation. The starting point of the fracture is indicated by the chevron marks.
62
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Fracture Surface AspectDf - Chevron Marks
Low magnification micrography of the nut in the longitudinal section, presenting the machined internal thread and a banded microstructure.
55
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Kalling Etched Micrography by OMDf - Banded Structure
Microstructural aspect of a longitudinal section of the nut, in the middle of the thickness. Martensitic structure, banded.
46
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Kalling Etched Micrography by OMDf - Banded Structure
Microstructural detail of the banded structure. The rough aspect of the band is created by the carbides (better seen in the higher magnification image) in the segregation band.
38
VIEW
ML00148 / Sep.2018
Brittle Fracture of a 420 SS Barrel Nut
M - Martensitic Stainless SteelP - Barrel NutAp - LiftingCd - Heat Treatment Defect
Cm - Kalling Etched Micrography by OMDf - Banded Structure

+15 more from this case →

ML00131 — Brittle Failure of a Soft Roller BearingM - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Macrography of a circumferential section of the roller bearing, showing two different structures: one, white and hard (64 HRc), close to the external surface; and the other, dark and soft (21 HRc), close to the internal surface. The hardness in the thickness, close to the interface, is about 50 HRc.
122
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - NItal Etched MacroDf - Duplex structure
Aspect of the broken cylindrical roller bearing, presenting the internal diameter full of cracks; and the fracture revealing two different morphologies, flat and smooth close to the external diameter (that appeared white in the macrography); and rough close to the internal diameter (that appeared dark in the macrography).
107
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Fracture
Aspect of the internal diameter surface presenting several cracks in the axial direction, caused by the contact with the shaft. The roller bearing presented a too low hardness level (21 HRc average) in this ID position.
90
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Internal Surface
Detailed aspect of the cracks in the internal diameter surface, where the hardness level was too low. These are typical overloading cracks.
76
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Surface AspectDf - Cracks
Micrography of an axial section of the roller bearing, at the external surface, where the hardness level was about 64 HRc (higher than the limit of 58HRc to 62 HRc).
86
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Nital Etched Micrography by OMDf - Close to the External Surface

+14 more from this case →

ML00110 — Non Conformance in Spray and Fuse PinM - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The layer presented entrapped pores and globular oxides. It was melted after application by thermal spray (in this case using a flame) but the pin was not heat treated after the full application and melting of the layer and the base metal is ferritc-pearlitic.
50
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Transverse Section
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The layer was melted after thermal spray application and the layer presents a continuous matrix, but there are globular oxides and pores entrapped.
36
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Surface Layer
Micrographic detail, as polished, of the transverse section of the forged pin at the interface between the pin and the spray and fuse layer. The interface presents globular oxides and small pores, entrapped.
35
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Surface Layer
Low magnification micrography of the interface between the pin and the spray and fuse layer. Close to the surface, under the layer, the pin presents a ferritic perlitic structure, non conform with the high strenght requirement. Transverse section.
37
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Low Mag
Micrography of the pin close to the interface with the spray and fuse layer. Transverse section. The fuse was conducted in high temperature and the pin was cooled very slowly, forming a ferritic-perlitic structure even for this high hardenability base metal.
35
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite

+6 more from this case →

ML00039 — Collapse in Tubular 13CrM - Martensitic Stainless SteelP - Seamless PipeAp - Oil and GasCd - Heat Treatment Defect
13Cr SS in the longitudinal section, at the collapsed region. Non uniform structure (ferritic matrix and decorated prior austenite grain boundaries) that evidences an usuitable heat treatment during fabrication, and explains the material low strenght.
53
VIEW
ML00039 / Apr.2017
Collapse in Tubular 13Cr
M - Martensitic Stainless SteelP - Seamless PipeAp - Oil and GasCd - Heat Treatment Defect
Cm - Kalling Etched Micrography by OMDf - Longitudinal Section
13Cr SS in the longitudinal section, at the collapsed region. Detail of the non uniform structure (ferritic matrix and decorated prior austenite grain boundaries) that evidences an usuitable heat treatment during fabrication, and explains the material low strenght.
48
VIEW
ML00039 / Apr.2017
Collapse in Tubular 13Cr
M - Martensitic Stainless SteelP - Seamless PipeAp - Oil and GasCd - Heat Treatment Defect
Cm - Kalling Etched Micrography by OMDf - Prior Austenite Boundaries Decorated
13Cr SS in the transverse section, at the collapsed region, showing a non uniform structure that evidences an usuitable heat treatment during fabrication, and explains the material low strenght.
29
VIEW
ML00039 / Apr.2017
Collapse in Tubular 13Cr
M - Martensitic Stainless SteelP - Seamless PipeAp - Oil and GasCd - Heat Treatment Defect
Cm - Kalling Etched Micrography by OMDf - Transverse Section
13Cr SS transverse section micrography, at the collapsed region, showing a ferritic matrix structure (overtempered) with the previous austenite grain boundaries decorated by phases (carbides and probably martensite islands), indicating that the material was exposed to a high tempering temperature that created a partial austenitizing condition. It explains the material low toughness and lower strenght (than required).
29
VIEW
ML00039 / Apr.2017
Collapse in Tubular 13Cr
M - Martensitic Stainless SteelP - Seamless PipeAp - Oil and GasCd - Heat Treatment Defect
Cm - Kalling Etched Micrography by OMDf - Transverse Section
The micrography of the 13Cr SS in the transverse section, at the collapsed region, shows a ferritic matrix structure (overtempered) with the previous austenite grain boundaries decorated by phases (carbides and probably martensite islands), indicating that the material was exposed to a high tempering temperature that created a partial austenitizing condition. It explains the material low toughness and lower strenght (than required).
31
VIEW
ML00039 / Apr.2017
Collapse in Tubular 13Cr
M - Martensitic Stainless SteelP - Seamless PipeAp - Oil and GasCd - Heat Treatment Defect
Cm - Kalling Etched Micrography by OMDf - Overtempered Structure

+3 more from this case →