Heat Treatment Defect

2 cases · 32 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

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Aspect of the external surface of the broken cylindrical roller bearing presenting a polished external diameter and a the rupture with brittle characteristics (flat and parts that were lost).
726
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Fracture
Longitudinal cracks in the surface of the pin, detected by dye check, after high pressure hydrostatic test.
657
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - Aspect by NDTDf - General View

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ML00131 — Brittle Failure of a Soft Roller BearingM - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Macrography of a circumferential section of the roller bearing, showing two different structures: one, white and hard (64 HRc), close to the external surface; and the other, dark and soft (21 HRc), close to the internal surface. The hardness in the thickness, close to the interface, is about 50 HRc.
122
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - NItal Etched MacroDf - Duplex structure
Aspect of the broken cylindrical roller bearing, presenting the internal diameter full of cracks; and the fracture revealing two different morphologies, flat and smooth close to the external diameter (that appeared white in the macrography); and rough close to the internal diameter (that appeared dark in the macrography).
107
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Fracture
Aspect of the internal diameter surface presenting several cracks in the axial direction, caused by the contact with the shaft. The roller bearing presented a too low hardness level (21 HRc average) in this ID position.
90
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Internal Surface
Detailed aspect of the cracks in the internal diameter surface, where the hardness level was too low. These are typical overloading cracks.
76
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Surface AspectDf - Cracks
Micrography of an axial section of the roller bearing, at the external surface, where the hardness level was about 64 HRc (higher than the limit of 58HRc to 62 HRc).
86
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Nital Etched Micrography by OMDf - Close to the External Surface

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ML00110 — Non Conformance in Spray and Fuse PinM - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The layer presented entrapped pores and globular oxides. It was melted after application by thermal spray (in this case using a flame) but the pin was not heat treated after the full application and melting of the layer and the base metal is ferritc-pearlitic.
50
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Transverse Section
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The layer was melted after thermal spray application and the layer presents a continuous matrix, but there are globular oxides and pores entrapped.
36
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Surface Layer
Micrographic detail, as polished, of the transverse section of the forged pin at the interface between the pin and the spray and fuse layer. The interface presents globular oxides and small pores, entrapped.
35
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Surface Layer
Low magnification micrography of the interface between the pin and the spray and fuse layer. Close to the surface, under the layer, the pin presents a ferritic perlitic structure, non conform with the high strenght requirement. Transverse section.
37
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Low Mag
Micrography of the pin close to the interface with the spray and fuse layer. Transverse section. The fuse was conducted in high temperature and the pin was cooled very slowly, forming a ferritic-perlitic structure even for this high hardenability base metal.
35
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite

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