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6 cases · 29 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Microstructure: Ferritic pearlitic Capture method: As polished micrography clear all

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The internal side of the tube presented multiple cracks, filled with oxides, blunt-tipped, typical of a corrosion fatigue cracking mechanism.
160
VIEW
ML00163 / Jun.2020
Corrosion Fatigue of a Boiler Waterwall Tube
M - Low Carbon SteelP - Seamless tubeAp - BoilerCd - Corrosion Fatigue
Cm - As polished micrographyDf - Parallel cracks
Micrographic detail of the plate section, as polished, close to the surface that suffered the impact. The plate material deformed during the perforation,
31
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - As polished micrographyDf - Transverse Section
Micrographic aspect, as polished, of the cast cylinder section at the fracture position (top of the figure), close to the internal surface (left side). It is possible to see large graphite flakes.
98
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - Close to the Internal Surface
Micrography as polished of the longitudinal section of the bolt at the fracture position. The fracture (top of the figure) is rough, characteristic of a ductile fracture.
196
VIEW
ML00120 / Jun.2018
Ductile Rupture of a Carbon Steel Eye Bolt
M - Low Carbon SteelP - FastenerAp - AutomotiveCd - Overload
Cm - As polished micrographyDf - Fracture
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The layer presented entrapped pores and globular oxides. It was melted after application by thermal spray (in this case using a flame) but the pin was not heat treated after the full application and melting of the layer and the base metal is ferritc-pearlitic.
51
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Transverse Section
The micrography of the longitudinal section of the tube, close to OD, shows the paralel cracks, filled with oxides, perpendicular to the surface.
1441
VIEW
ML00104 / Dec.2017
Thermal Fatigue of a Boiler Tube
M - Low Carbon SteelP - Autogenously Welded TubeAp - BoilerCd - Thermal Fatigue
Cm - As polished micrographyDf - Close to the External Surface

More from these cases

ML00163 — Corrosion Fatigue of a Boiler Waterwall TubeM - Low Carbon SteelP - Seamless tubeAp - BoilerCd - Corrosion Fatigue
Micrographic detail of the corrosion cracking from internal side of the tube, in several points at the tube surface.
156
VIEW
ML00163 / Jun.2020
Corrosion Fatigue of a Boiler Waterwall Tube
M - Low Carbon SteelP - Seamless tubeAp - BoilerCd - Corrosion Fatigue
Cm - As polished micrographyDf - Corrosion Cracking
Corrosion Fatigue of a Boiler Waterwall Tube
4
VIEW
ML00163 / Jun.2020
Corrosion Fatigue of a Boiler Waterwall Tube
M - Low Carbon SteelP - Seamless tubeAp - BoilerCd - Corrosion Fatigue
Cm - As polished micrographyDf - Crack
ML00143 — Impact of a .308 Winchester on A36 PlateM - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Micrographic detail of the plate section, as polished, close to the surface that suffered the impact. The copper alloy melted and created a yellow-orange deposit.
23
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - As polished micrographyDf - Melted film
Micrographic detail of the plate section, as polished, close to the surface that suffered the impact. The copper alloy melted and created a yellow-orange deposit.
26
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - As polished micrographyDf - Melted film
Micrography of the damaged plate at the side of the bullet impact, top of the figure. The perforated hole expulsed the material to the top and bottom directions and the copper alloy is evident at the hole surface.
21
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - As polished micrographyDf - Low Mag
Jagged, torn material boundary at the perforation edge, consistent with localized shear deformation from projectile penetration.
21
VIEW
ML00143 / Aug.2018
Impact of a .308 Winchester on A36 Plate
M - Low Carbon SteelP - Rolled PlateAp - StructureCd - Pierced
Cm - As polished micrographyDf - Transverse Section
ML00141 — Brittle Fracture of a Corroded Gray Cast IronM - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Micrographic aspect, as polished, of the cast cylinder section at the fracture position (top of the figure), in the center of the thickness. It is possible to see a mixture of large graphite flakes and rosette grouping flakes.
80
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - In the Center of the Thickness
Micrographic aspect, as polished, of the cast cylinder section at the fracture position (top of the figure), close to the external surface (left side). It is possible to see smaller graphite flakes, interdendritic .
79
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - Close to the External Surface
Micrography of the corroded surface of the cast cylinder, with 0.5 mm penetrations, showing that the graphites are interconnected and create a notch morphology, critical for a material that presents 1% ductility.
31
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - Close to the Internal Surface
Micrographic detail of the corroded surface of the cast cylinder, with interconnected graphites and a notch effect.
30
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - Corrosion
Micrographic detail of the painted external surface of the cast cylinder.
26
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - Close to the External Surface

+1 more from this case →

ML00110 — Non Conformance in Spray and Fuse PinM - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The layer was melted after thermal spray application and the layer presents a continuous matrix, but there are globular oxides and pores entrapped.
36
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Surface Layer
Micrographic detail, as polished, of the transverse section of the forged pin at the interface between the pin and the spray and fuse layer. The interface presents globular oxides and small pores, entrapped.
35
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Surface Layer
Low magnification micrography of the interface between the pin and the spray and fuse layer. Close to the surface, under the layer, the pin presents a ferritic perlitic structure, non conform with the high strenght requirement. Transverse section.
37
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Low Mag
Micrography, as polished, of the transverse section of the forged pin, showing a crack in the thermal spray layer, thickness about 0.8mm. The spray and fuse process was conducted in a low alloy steel, type AISI 4130, but the quenching and tempering heat treatment was not applied later, and the pin body presented low strenght, evidencing plastic deformation after hydrostatic testing, that cause the layer cracking.
21
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Cracks Transverse to the Surface
Micrographic detail of the crack in the thermal spray layer. The spray and fuse layer presented a typically melted structure with entrapped pores and globular oxides.
29
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Crack

+1 more from this case →

ML00104 — Thermal Fatigue of a Boiler TubeM - Low Carbon SteelP - Autogenously Welded TubeAp - BoilerCd - Thermal Fatigue
The micrography of the longitudinal section of the tube, close to ID, shows the paralel cracks, filled with oxides, perpendicular to the surface.
229
VIEW
ML00104 / Dec.2017
Thermal Fatigue of a Boiler Tube
M - Low Carbon SteelP - Autogenously Welded TubeAp - BoilerCd - Thermal Fatigue
Cm - As polished micrographyDf - Close to the Internal Surface
Micrographic details of the longitudinal section of the tube, close to OD, showing paralel cracks, filled with oxides, perpendicular to the surface.
115
VIEW
ML00104 / Dec.2017
Thermal Fatigue of a Boiler Tube
M - Low Carbon SteelP - Autogenously Welded TubeAp - BoilerCd - Thermal Fatigue
Cm - As polished micrographyDf - Cracks Transverse to the Surface
Micrographic details of the longitudinal section of the tube, close to OD, showing paralel cracks, filled with oxides, perpendicular to the surface.
109
VIEW
ML00104 / Dec.2017
Thermal Fatigue of a Boiler Tube
M - Low Carbon SteelP - Autogenously Welded TubeAp - BoilerCd - Thermal Fatigue
Cm - As polished micrographyDf - Thermal Fatigue Cracks
Micrographic details of the longitudinal section of the tube, close to ID, showing paralel cracks, filled with oxides, perpendicular to the surface.
103
VIEW
ML00104 / Dec.2017
Thermal Fatigue of a Boiler Tube
M - Low Carbon SteelP - Autogenously Welded TubeAp - BoilerCd - Thermal Fatigue
Cm - As polished micrographyDf - Cracks Transverse to the Surface
Micrographic details of the longitudinal section of the tube, close to ID, showing paralel cracks, filled with oxides, perpendicular to the surface.
99
VIEW
ML00104 / Dec.2017
Thermal Fatigue of a Boiler Tube
M - Low Carbon SteelP - Autogenously Welded TubeAp - BoilerCd - Thermal Fatigue
Cm - As polished micrographyDf - Thermal Fatigue Cracks