AISI

6 cases · 101 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Application: O&G Well Drilling clear all

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General view of the cylindrical valve body, 6 5/8" nominal diameter, showing a transverse straight crack at the external surface.
406
VIEW
ML00162 / Apr.2020
Valve Body Crack Growth from Weld Defects
M - Low Alloy Medium Carbon QTP - Valve BodyAp - O&G Well DrillingCd - Fatigue Induced by a Defect
Cm - Aspect Before AnalysisDf - Crack
Lateral image of a collapsed API 5D grade S135 drill pipe, presenting the fractured region (bottom of the figure) at the pipe body. Although the pipe steel is of a high strenght, the fracture characteristic is ductile, evidencing strong plastic deformation.
545
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - Aspect Before AnalysisDf - General View
Longitudinal cracks in the surface of the pin, detected by dye check, after high pressure hydrostatic test.
658
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - Aspect by NDTDf - General View
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The structure of the layer that is 0.7 mm thick, presented entrapped pores and globular oxides. The layer was melted after application by thermal spray (in this case using a flame) and the pin was quenched and tempered after the full application and melting of the layer.
360
VIEW
ML00109 / Jan.2018
Thermal Spray and Fuse Layer in Forged Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Thermal spray
Cm - As polished micrographyDf - Transverse Section
Micrography of the external surface of the tubular equipment, close to the fracture position (it is to the top of the figure), showing multiple cracks, typical of a corrosion fatigue mechanism.
861
VIEW
ML00082 / Dec.2017
Corrosion Fatigue of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Nital Etched Micrography by OMDf - Multiple cracks
Micrographic detail of the through wall cracking, slightly branched and thin.
656
VIEW
ML00093 / Sep.2017
MIC of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Heat Treated PartAp - O&G Well DrillingCd - Brittle Behavior
Cm - Nital Etched Micrography by OMDf - Cracking

More from these cases

ML00162 — Valve Body Crack Growth from Weld DefectsM - Low Alloy Medium Carbon QTP - Valve BodyAp - O&G Well DrillingCd - Fatigue Induced by a Defect
The valve body cylindrical diameter is 6 5/8" and the actuator hole in the body is about 2" diameter. The crack is associated to the hole edge, propagating transverse to the body.
71
VIEW
ML00162 / Apr.2020
Valve Body Crack Growth from Weld Defects
M - Low Alloy Medium Carbon QTP - Valve BodyAp - O&G Well DrillingCd - Fatigue Induced by a Defect
Cm - Aspect Before AnalysisDf - General View
The figure illustrates the position of the ball and seats, as well as the valve actuator. The crack is located at the edge of the actuator hole, transverse to the cylindrical body.
63
VIEW
ML00162 / Apr.2020
Valve Body Crack Growth from Weld Defects
M - Low Alloy Medium Carbon QTP - Valve BodyAp - O&G Well DrillingCd - Fatigue Induced by a Defect
Cm - Aspect Before AnalysisDf - Longitudinal Section
Penetrant test (dye check) image of the cracks at the surface of the actuator hole, viewed from inside of the body after the longitudinal cut. The aspect of the cracks at the hole, close to the internal side of the valve, is not the same as the aspect of the cracks at the external side (a straigth line), suggesting that the original cracks had propagated by fatigue through wall. The penetrant did not stained too much at the cracked area, indicating that the cracks are not too deep in this position, or are not fully opened to the surface.
62
VIEW
ML00162 / Apr.2020
Valve Body Crack Growth from Weld Defects
M - Low Alloy Medium Carbon QTP - Valve BodyAp - O&G Well DrillingCd - Fatigue Induced by a Defect
Cm - Aspect by NDTDf - Crack
Magnetic particle test of the same cracks at the edge of the actuator hole, viewed from inside of the body. The cracks appeared more clearly with this test than with the penetrant test, suggesting that the cracks are not fully opened to the surface.
60
VIEW
ML00162 / Apr.2020
Valve Body Crack Growth from Weld Defects
M - Low Alloy Medium Carbon QTP - Valve BodyAp - O&G Well DrillingCd - Fatigue Induced by a Defect
Cm - Aspect by NDTDf - Crack
Longitudinal section of the cylindrical body showing two pieces with the cracks, close to the position of the actuator hole. The valve body thickness is 40 mm at the location where the cracks appeared.
53
VIEW
ML00162 / Apr.2020
Valve Body Crack Growth from Weld Defects
M - Low Alloy Medium Carbon QTP - Valve BodyAp - O&G Well DrillingCd - Fatigue Induced by a Defect
Cm - Longitudinal Section AspectDf - Crack

+30 more from this case →

ML00159 — Collapse of a Drill PipeM - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Tempered martensite of the pipe body of this API 5D grade S135 drill pipe. The material presents, at this low magnification micrographic aspect, a slightly banded structure, usual for this type of drill pipe.
58
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - Nital Etched Micrography by OMDf - Banded Structure
Micrographic detail of the tempered martensite in the longitudinal section of the pipe body. Uniform structure.
45
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - Nital Etched Micrography by OMDf - Martensite
Micrographic detail of the tempered martensite in the longitudinal section of the pipe body.
39
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - Nital Etched Micrography by OMDf - Martensite
Macroscopic view of the fracture in the pipe body. In the bottom of the figure, the fracture of the pipe shows a thicker thickness, revealing that this is the pipe region that was first damaged by bending (buckling). In the top of the figure, the fracture shows a (ductile) shearing mechanism and the thickness is thinner, as will be better observed in the macrography.
39
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - Aspect Before AnalysisDf - Fracture
Macrography of a longitudinal section of the pipe at the fracture position, as ground, showing in the rigth side the thicker thickness and several secondary cracks opened to the external side of the pipe (created during bending), and in the left side the shearing mechanism and the thinner thickness.
39
VIEW
ML00159 / Mar.2020
Collapse of a Drill Pipe
M - Low Alloy Medium Carbon QTP - Drill PipeAp - O&G Well DrillingCd - Ductile Behavior
Cm - Longitudinal Section AspectDf - Plastic Deformation

+10 more from this case →

ML00110 — Non Conformance in Spray and Fuse PinM - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The layer presented entrapped pores and globular oxides. It was melted after application by thermal spray (in this case using a flame) but the pin was not heat treated after the full application and melting of the layer and the base metal is ferritc-pearlitic.
51
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Transverse Section
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The layer was melted after thermal spray application and the layer presents a continuous matrix, but there are globular oxides and pores entrapped.
36
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Surface Layer
Micrographic detail, as polished, of the transverse section of the forged pin at the interface between the pin and the spray and fuse layer. The interface presents globular oxides and small pores, entrapped.
35
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Surface Layer
Low magnification micrography of the interface between the pin and the spray and fuse layer. Close to the surface, under the layer, the pin presents a ferritic perlitic structure, non conform with the high strenght requirement. Transverse section.
37
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - As polished micrographyDf - Low Mag
Micrography of the pin close to the interface with the spray and fuse layer. Transverse section. The fuse was conducted in high temperature and the pin was cooled very slowly, forming a ferritic-perlitic structure even for this high hardenability base metal.
35
VIEW
ML00110 / Jan.2018
Non Conformance in Spray and Fuse Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Heat Treatment Defect
Cm - Nital Etched Micrography by OMDf - Ferrite and Pearlite

+6 more from this case →

ML00109 — Thermal Spray and Fuse Layer in Forged PinM - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Thermal spray
Micrography, as polished, of the transverse section of the forged pin with the layer applied by a (thermal) spray and fuse process. The layer was melted after thermal spray application and the layer presents a continuous matrix, but there are globular oxides and pores entrapped.
29
VIEW
ML00109 / Jan.2018
Thermal Spray and Fuse Layer in Forged Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Thermal spray
Cm - As polished micrographyDf - Surface Layer
Micrographic detail, as polished, of the transverse section of the forged pin at the interface between the pin and the spray and fuse layer. The pin was heat treated after the thermal spray, and fuse treatment. The interface presents a higher concentration of globular oxides and pores, entrapped.
23
VIEW
ML00109 / Jan.2018
Thermal Spray and Fuse Layer in Forged Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Thermal spray
Cm - As polished micrographyDf - Surface Layer
Low magnification micrography of the interface between the pin and the spray and fuse layer. Close to the surface, under the layer, the pin presents a quenched and tempered structure, compatible with a high strenght requirement. Transverse section.
20
VIEW
ML00109 / Jan.2018
Thermal Spray and Fuse Layer in Forged Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Thermal spray
Cm - Nital Etched Micrography by OMDf - Surface Layer
Micrography of the pin close to the interface with the spray and fuse layer. Transverse section. The fuse is conducted in high temperature and the pin was quenched and tempered after the thermal spray deposition and fuse by flame (in this case the melting of the applied layer was conducted by a oxifuel flame.
21
VIEW
ML00109 / Jan.2018
Thermal Spray and Fuse Layer in Forged Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Thermal spray
Cm - Nital Etched Micrography by OMDf - Martensite
Micrographic detail of the tempered martensite structure close to the interface with the spray and fuse layer. Transverse section. The fuse is conducted in high temperature and the pin was heat treated after the thermal spray deposition and fuse.
16
VIEW
ML00109 / Jan.2018
Thermal Spray and Fuse Layer in Forged Pin
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Thermal spray
Cm - Nital Etched Micrography by OMDf - Martensite

+3 more from this case →

ML00082 — Corrosion Fatigue of a Drilling ToolM - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Corrosion Fatigue
Drilling tool that broke close to the region of the male connector (pin end). The fracture is at the right side of the figure.
102
VIEW
ML00082 / Dec.2017
Corrosion Fatigue of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - Fracture
The fracture was removed from the failed part and analyzed separately. The aspect of the fracture surface is presented. It is flat, with regions of fatigue propagation and with regions of erosion by washout (to the right side of the figure).
80
VIEW
ML00082 / Dec.2017
Corrosion Fatigue of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - Fracture
Detail of the fracture surface presenting a fatigue propagation from the outside of the tool.
69
VIEW
ML00082 / Dec.2017
Corrosion Fatigue of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - Fatigue Fracture
Detail of the fracture surface presenting erosion by a washout, because the equipment was pressurized when the cracking became through wall.
63
VIEW
ML00082 / Dec.2017
Corrosion Fatigue of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Aspect Before AnalysisDf - Washout
Micrographic aspect of the martensitic structure at the longitudinal section.
60
VIEW
ML00082 / Dec.2017
Corrosion Fatigue of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Tubular ForgingAp - O&G Well DrillingCd - Corrosion Fatigue
Cm - Nital Etched Micrography by OMDf - Martensite

+6 more from this case →

ML00093 — MIC of a Drilling ToolM - Low Alloy Medium Carbon QTP - Heat Treated PartAp - O&G Well DrillingCd - Brittle Behavior
The tool housing ID 1 1/2" presented a longitudinal through wall cracking, in two positions at 180°. The internal side of the housing presented several pits.
66
VIEW
ML00093 / Sep.2017
MIC of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Heat Treated PartAp - O&G Well DrillingCd - Brittle Behavior
Cm - Aspect Before AnalysisDf - Through Wall Cracking
Micrography of a longitudinal section of the housing presenting a uniform tempered martensitic structure. The material presented a thickness about 2.5 mm in the region where the cracking started.
52
VIEW
ML00093 / Sep.2017
MIC of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Heat Treated PartAp - O&G Well DrillingCd - Brittle Behavior
Cm - Nital Etched Micrography by OMDf - Uniform Structure
Micrography of a longitudinal section of the housing presenting a uniform tempered martensitic structure.
51
VIEW
ML00093 / Sep.2017
MIC of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Heat Treated PartAp - O&G Well DrillingCd - Brittle Behavior
Cm - Nital Etched Micrography by OMDf - Longitudinal Section
Aspect of the internal side of the housing presenting multiple cracks in longitudinal direction.
49
VIEW
ML00093 / Sep.2017
MIC of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Heat Treated PartAp - O&G Well DrillingCd - Brittle Behavior
Cm - Aspect Before AnalysisDf - Cracking
The microscopic aspect of the internal side of the housing evidences the characteristics of the multiple cracks, not directly related to pitting corrosion.
41
VIEW
ML00093 / Sep.2017
MIC of a Drilling Tool
M - Low Alloy Medium Carbon QTP - Heat Treated PartAp - O&G Well DrillingCd - Brittle Behavior
Cm - Surface Aspect by SEMDf - Cracks

+10 more from this case →