Cast Iron

7 cases · 101 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Product: Casting clear all

Cast Iron — sub-branches

Chilled Cast Iron 1Gray Cast iron 2Nodular Cast Iron 3White Cast Iron 1

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Polished cross-section showing rounded graphite nodules within a ferritic matrix, bordered by an irregular oxidized region at the surface edge.
910
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Oxide Layer
General view of the nodular cast iron crankshaft, 240 mm long, in process of heat treatment. The main and rod bearings, 54 mm diameter, are heat treated by localized quenching and tempering.
1018
VIEW
ML00154 / Jan.2019
High Strength Cast Iron Crankshaft
M - Nodular Cast IronP - CastingAp - EngineCd - Surface treatment
Cm - Aspect Before AnalysisDf - General View
Fractured position of the casting cylinder of 10.5 mm thickness (minimum measured thickness) showing a brittle behavior (lack of plastic deformation), typical of overloading a material with 1% ductility (measured in the tensile test). This is the view of the internal surface of the cylinder, presenting regions of localized thinning in this surface that was in contact with (treated) cooling water. The external side of the cylinder was painted.
918
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Fracture Surface AspectDf - General View
The camshaft broke in a brittle way in a region where the shaft changed the geometry, close to a chilled lobe.
550
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - Fracture
The fracture surface is flat, shows the graphite nodules and cleavage of the ferritic microstructure, indicating that the material have exceeded the capacity to acomodate the stress.
945
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Fractography by SEMDf - Cleavage Facets
Grey cast iron microstructe. Perlitic matrix and graphite flakes.
508
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Pearlite Matrix
The intake valve seat cylinder, manufactured in a high alloy white cast iron, presents a network of primary carbides, not degradated even after high temperature exposition during all lifetime.
632
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Network of Primary Carbides

More from these cases

ML00001 — Thermal Fatigue of Cast IronM - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Flat casting product presenting several thermal fatigue cracks all thorugh the surfaces. 1" thicknes.
171
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Transverse Section AspectDf - Cracks Transverse to the Surface
Detail of figure 2, showing multiple fatigue cracks due to thermal cycles.
136
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - NItal Etched MacroDf - Cracks Transverse to the Surface
The 1" flat casting product presents a ferritic perlitic matrix and graphite nodules.
112
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Graphite in Nodules
Center of the flat casting product, presenting nodular graphite and ferritic perlitic matrix.
113
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Predominantly Ferritic Matrix
Nodular cast iron presenting a ferritic perlitic matrix.
109
VIEW
ML00001 / Dec.2017
Thermal Fatigue of Cast Iron
M - Nodular Cast IronP - CastAp - SiderurgyCd - Thermal Fatigue
Cm - Nital Etched Micrography by OMDf - Matrix of ferrite and pearlite

+4 more from this case →

ML00154 — High Strength Cast Iron CrankshaftM - Nodular Cast IronP - CastingAp - EngineCd - Surface treatment
Micrography of a crankshaft longitudinal section at the shaft edge, in the as polished condition, presenting nodular graphite, well distruibuted.
139
VIEW
ML00154 / Jan.2019
High Strength Cast Iron Crankshaft
M - Nodular Cast IronP - CastingAp - EngineCd - Surface treatment
Cm - As polished micrographyDf - At the Surface
As polished micrography of the crankshaft at the shaft edge, close to the surface. Graphite in nodules.
126
VIEW
ML00154 / Jan.2019
High Strength Cast Iron Crankshaft
M - Nodular Cast IronP - CastingAp - EngineCd - Surface treatment
Cm - As polished micrographyDf - Graphite in Nodules
As polished micrographic detail of the graphite in nodules, close to the surface of the shaft edge, in a longitudinal section.
114
VIEW
ML00154 / Jan.2019
High Strength Cast Iron Crankshaft
M - Nodular Cast IronP - CastingAp - EngineCd - Surface treatment
Cm - As polished micrographyDf - Graphite in Nodules
Macrography of a longitudinal section of the crankshaft showing the rod bearing in the center (the rod is 54mm diameter), as well as two main bearings in both lateral sides. It is possible to see that the surface was heat treated and the hardened layer is about 3mm deep from the surface.
100
VIEW
ML00154 / Jan.2019
High Strength Cast Iron Crankshaft
M - Nodular Cast IronP - CastingAp - EngineCd - Surface treatment
Cm - NItal Etched MacroDf - Longitudinal Section
Macrographic detail of the hardened layer, about 3mm deep from the surface. Important to observe that the bearing is not heat treated in the radius, only in the contact area. The hardness at the surface is 430HV and the hardness in the base metal is 260HV.
100
VIEW
ML00154 / Jan.2019
High Strength Cast Iron Crankshaft
M - Nodular Cast IronP - CastingAp - EngineCd - Surface treatment
Cm - NItal Etched MacroDf - Surface Layer

+22 more from this case →

ML00141 — Brittle Fracture of a Corroded Gray Cast IronM - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Fracture aspect of the casting cylinder at the 10.5 mm thickness, showing a brittle behavior (lack of plastic deformation). The internal side of the cylinder is to the top of the figure, and the painted surface is to the bottom of the figure.
129
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Fracture Surface AspectDf - Brittle Fracture
Detailed aspect of the cylinder fracture, the internal surface to the top of the figure and the painted external surface to the bottom of the figure.
103
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Fracture Surface AspectDf - Brittle Fracture
Macrographic aspect of a section of the cast cylinder, transverse to the fracture (top). The internal diameter of the cylinder (exposed to treated water) is to the left side and the external diameter of the cylinder (painted) is to the right side.
96
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - NItal Etched MacroDf - Brittle Fracture
Micrographic aspect, as polished, of the cast cylinder section at the fracture position (top of the figure), close to the internal surface (left side). It is possible to see large graphite flakes.
98
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - Close to the Internal Surface
Micrographic aspect, as polished, of the cast cylinder section at the fracture position (top of the figure), in the center of the thickness. It is possible to see a mixture of large graphite flakes and rosette grouping flakes.
80
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - In the Center of the Thickness

+30 more from this case →

ML00060 — Brittle Fracture of a Chilled Cast Iron CamshaftM - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
The macrography of a longitudinal section of the camshaft (tubular) in a position where there are two chilled lobes, presenting a strong microstructural change through thickness, from the hard chilled surface (500HV10) to the soft region in the middle of the thickness (187HV10).
96
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - NItal Etched MacroDf - Longitudinal Section
Close to the camshaft lobe surface, the chilled casting presents a white cast iron structure. Primary carbides and ledeburite with a hardness level about 50 HRc.
102
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Close to the External Surface
Micrographic detail of the chilled structure. Primary carbides, ledeburite and perlite islands.
79
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Close to the External Surface
In the center of the shaft thickness the structure is perlitic with graphite in flakes, but there are also islands of ledeburite.
62
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - In the Center of the Thickness
Micrographic detail of the structure in the center of the shaft thickness. Perlitic matrix with graphite in flakes, and ledeburite islands.
53
VIEW
ML00060 / Apr.2017
Brittle Fracture of a Chilled Cast Iron Camshaft
M - Chilled Cast IronP - ShaftAp - AutomotiveCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - In the Center of the Thickness

+5 more from this case →

ML00040 — Brittle Fracture of a Valve StemM - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Detail of the cleavage micromechanism.
195
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Fractography by SEMDf - Cleavage Facets
The cast iron microstructure is predominatly ferritic with graphite nodules.
169
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Graphite in Nodules
The micrography of the stem at the fracture region shows a flat fracture with transgranular clevage at the ferritic structure.
137
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Fracture
Micrography presenting a detail of the fracture surface opening to the graphite nodules.
139
VIEW
ML00040 / Apr.2017
Brittle Fracture of a Valve Stem
M - Nodular Cast IronP - Valve StemAp - ShipCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Fracture
ML00032 — Cast Iron Case of Drilling EquipmentM - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Low magnification micrography presenting the grapjite morphology.
138
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Micrography by OMDf - Graphite Type A (ASTM A247)
Grey cast iron structure. As polished.
111
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Micrography by OMDf - Graphite in Flakes
Grey cast iron with graphite in flakes.
98
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Micrography by OMDf - Graphite in Flakes
Grey cast iron with graphite in flakes and perlitic matrix.
110
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Perlite Matrix
Grey cast iron microstructe. Perlitic matrix and graphite flakes.
85
VIEW
ML00032 / Jan.2017
Cast Iron Case of Drilling Equipment
M - Gray Cast ironP - CastAp - O&G Well DrillingCd - Typical manufacturing
Cm - Nital Etched Micrography by OMDf - Graphite Type A (ASTM A247)

+1 more from this case →

ML00003 — Cast iron Engine Valve SeatsM - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
The intake valve seat cylinder, manufactured in a high alloy white cast iron, presents a network of primary carbides, not degradated even after high temperature exposition during all lifetime.
206
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Network of Primary Carbides
The exhaust valve seat cylinder, manufactured in a high alloy white cast iron, presents a coalesced structure, degradated by high temperature exposition during the lifetime.
182
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Coalesced structure
The exhaust valve seat cylinder, manufactured in a high alloy white cast iron, presents a coalesced structure, degradated by high temperature exposition during the lifetime.
137
VIEW
ML00003 / Apr.2017
Cast iron Engine Valve Seats
M - White Cast IronP - Valve SeatAp - MaritimeCd - Microstructural Evolution
Cm - Micrography by OMDf - Coalesced structure