Damage

12 cases · 63 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Application: Ship Capture method: Optical Microscope clear all

Damage — sub-branches

Corrosion 3Crack 5Cracking 1Cracks 2Dezincification 6Fracture 5Intergranular Corrosion 2Intergranular Cracking 8Intergranular Fracture 3Layer Detachment 4Localized Corrosion 3Multiple cracks 2Preferential Dissolution 6Secondary Cracks 2Stress Corrosion Cracks 1Surface Deposits 1Thermal Fatigue Cracks 1Through Wall Cracking 1Transgranular Cracking 4Transgranular Fracture 3

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Micrographic detail of the fractured region transverse to the tooth. Secondary parallel cracks propagating in the tooth structure, tyypical of contact fatigue.
38
VIEW
ML00181 / Apr.2022
Wear of a Carburized Hypoid Gear
M - Low Alloy for Thermochemical TreatmentP - Pinion-crown assemblyAp - ShipCd - Wear
Cm - Nital Etched Micrography by OMDf - Secondary Cracks
Micrographic detail of the transverse section of the spring, at the surface, showing the pits full of corrosion deposits.
31
VIEW
ML00172 / Mar.2021
Brittle Fracture of a LAS Valve Spring
M - Low Alloy Medium Carbon QTP - SpringAp - Oil and GasCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Surface Deposits
Metallographic aspect of a longitudinal section of the clamp, at the surface (left side of the image) showing a region where there are corrosion pits in the carbon steel clamp, due to the lack of protection by the coating, and the propagation of small transgranular cracks from to the surface.
30
VIEW
ML00171 / Feb.2021
Corrosion Fatigue of U Bolt Pipe Clamp
M - Low Carbon SteelP - BoltAp - ShipCd - Corrosion Fatigue
Cm - Micrography by OMDf - Crack
Micrography of a transverse section of the bent tube, external surface (OD) to the top and internal surface (ID) to the bottom of the figure. At the through wall cracking position, the external surface presented a layer of intergranular corrosion.
95
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - As polished micrographyDf - Cracking
Micrography of a longitudinal section of the sleeve, in a region where the surface layer starts detachment. This grey layer is the tugnsten carbide; and the white layer (1000 microns) is a stainless steel. In this case the first TS layer is sound. The substrate is white in the bottom of the figure.
20
VIEW
ML00147 / Aug.2018
WC Layer Detached from a Cast Lean Duplex
M - Lean Duplex Stainless SteelP - Centrifugal CastingAp - ShipCd - Lack of Sealing
Cm - As polished micrographyDf - Layer Detachment
Micrographic detail of the corroded surface of the cast cylinder, with interconnected graphites and a notch effect.
30
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - Corrosion
Micrography of the pipe in the leakage area, showing the preferential corrosion in the center of the autogenous weld and oxides inside the crevice, that appearas as a cracking but that is only a localized anodic process.
66
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Nital Etched Micrography by OMDf - Localized Corrosion
Micrography of a longitudinal section of the spring indicating that under the deposits there are intergranular cracks initiating at the spring surface.
72
VIEW
ML00137 / Mar.2021
Brittle Fracture of a 15-5 PH Valve Spring
M - Precipitation Hardened Stainless SteelP - SpringAp - Oil and GasCd - Brittle Behavior
Cm - As polished micrographyDf - Intergranular Cracking

More from these cases

ML00172 — Brittle Fracture of a LAS Valve SpringM - Low Alloy Medium Carbon QTP - SpringAp - Oil and GasCd - Brittle Fracture
Micrography of a longitudinal section of the spring, at the surface, indicating that there are multiple intergranular cracks initiating from the pit.
26
VIEW
ML00172 / Mar.2021
Brittle Fracture of a LAS Valve Spring
M - Low Alloy Medium Carbon QTP - SpringAp - Oil and GasCd - Brittle Fracture
Cm - As polished micrographyDf - Multiple cracks
Micrographic aspect of the multiple intergranular cracks, initiating from the bottom of a pit.
25
VIEW
ML00172 / Mar.2021
Brittle Fracture of a LAS Valve Spring
M - Low Alloy Medium Carbon QTP - SpringAp - Oil and GasCd - Brittle Fracture
Cm - As polished micrographyDf - Intergranular Cracking
Micrographic detail of the intergranular cracks, initiating from the bottom of a pit.
29
VIEW
ML00172 / Mar.2021
Brittle Fracture of a LAS Valve Spring
M - Low Alloy Medium Carbon QTP - SpringAp - Oil and GasCd - Brittle Fracture
Cm - As polished micrographyDf - Intergranular Cracking
ML00171 — Corrosion Fatigue of U Bolt Pipe ClampM - Low Carbon SteelP - BoltAp - ShipCd - Corrosion Fatigue
Metallographic aspect of the cracks showing that several microcracks join from different pits and growth through the section, in a transgranular morphologyy.
26
VIEW
ML00171 / Feb.2021
Corrosion Fatigue of U Bolt Pipe Clamp
M - Low Carbon SteelP - BoltAp - ShipCd - Corrosion Fatigue
Cm - Nital Etched Micrography by OMDf - Transgranular Cracking
Metallographic aspect of one secondary cracking, paralell to the fracture surface, growthing with an irregular path and transgranular morphologyy.
28
VIEW
ML00171 / Feb.2021
Corrosion Fatigue of U Bolt Pipe Clamp
M - Low Carbon SteelP - BoltAp - ShipCd - Corrosion Fatigue
Cm - Nital Etched Micrography by OMDf - Transgranular Cracking
Corrosion Fatigue of U Bolt Pipe Clamp
4
VIEW
ML00171 / Feb.2021
Corrosion Fatigue of U Bolt Pipe Clamp
M - Low Carbon SteelP - BoltAp - ShipCd - Corrosion Fatigue
Cm - Nital Etched Micrography by OMDf - Crack
ML00165 — SCC of Aluminum Bronze Heating CoilM - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Micrographic detail of the external side of the bent tube, as polished, showing detachement of several grains due to the intergranular corrosion layer. The corroded layer is about 200 microns thick at this position.
89
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - As polished micrographyDf - Intergranular Corrosion
Micrographic detail of the external side of the tube, showing the layer of intergranular corrosion and the through ewall integranular stress corrosion cracking.
88
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - As polished micrographyDf - Through Wall Cracking
Micrography close to the external surface (to the top). The layer of intergranular corrosion shows evidences of selective leaching (suggesting that the aluminum was preferentially consumed). The stress corrosion cracking starts from the intergranularly corroded layer.
113
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - FeCl3+HCl+H2O Etched MicroDf - Intergranular Cracking
Micrographic detail of the intergranular corroded layer with evidences of selective leaching.
43
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - FeCl3+HCl+H2O Etched MicroDf - Intergranular Corrosion
Micrographic detail of the intergranular stress corrosion crack, without evidences of dealloying.
48
VIEW
ML00165 / Jul.2020
SCC of Aluminum Bronze Heating Coil
M - Aluminum BronzeP - Seamless tubeAp - Oil and GasCd - Stress Corrosion
Cm - FeCl3+HCl+H2O Etched MicroDf - Stress Corrosion Cracks
ML00147 — WC Layer Detached from a Cast Lean DuplexM - Lean Duplex Stainless SteelP - Centrifugal CastingAp - ShipCd - Lack of Sealing
Micrography of a longitudinal section of the sleeve, in a region where the surface layer was completely removed. In this position only the stainless steel layer is at the surface. That is why the sealing condition was lost. The substrate is white in the bottom of the figure.
19
VIEW
ML00147 / Aug.2018
WC Layer Detached from a Cast Lean Duplex
M - Lean Duplex Stainless SteelP - Centrifugal CastingAp - ShipCd - Lack of Sealing
Cm - As polished micrographyDf - Layer Detachment
Micrographic detail of a longitudinal section of the sleeve, in a region where the WC (tungsten carbibe) surface layer was degradated and partially removed.
17
VIEW
ML00147 / Aug.2018
WC Layer Detached from a Cast Lean Duplex
M - Lean Duplex Stainless SteelP - Centrifugal CastingAp - ShipCd - Lack of Sealing
Cm - As polished micrographyDf - Layer Detachment
Micrographic detail of the WC (tungsten carbibe) surface layer, degradated and partially removed.
16
VIEW
ML00147 / Aug.2018
WC Layer Detached from a Cast Lean Duplex
M - Lean Duplex Stainless SteelP - Centrifugal CastingAp - ShipCd - Lack of Sealing
Cm - As polished micrographyDf - Layer Detachment
ML00141 — Brittle Fracture of a Corroded Gray Cast IronM - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Micrographic detail of the corroded surface of the cast cylinder in contact with treated water, as polished, showing that the corrosion occurs preferentially at the flake to matrix interfaces.
31
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - As polished micrographyDf - Corrosion
Same position of the previous micrographic detail, at the internal surface of the cast cylinder in contact with treated water, after Nital etching, showing the corrosion at the flake to matrix interfaces.
30
VIEW
ML00141 / Jul.2018
Brittle Fracture of a Corroded Gray Cast Iron
M - Gray Cast ironP - CastingAp - EngineCd - Brittle Fracture
Cm - Nital Etched Micrography by OMDf - Corrosion
ML00140 — Preferential Corrosion of Pipe Seam WeldM - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Micrographic detail of the autogenous seam weld. The localized dissolution occurrs exactly at the weld metal that presents a bainitic structure of average hardness about 230HV, compared to the heat affected zone presenting average of 202 HV and the base metal presenting average of 180HV.
57
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Nital Etched Micrography by OMDf - Localized Corrosion
Micrographic detail presenting the slighltly decarburized ferritic structure, with inclusions, in the center of the weld, surrounded by a bainitic structure and the preferential corrosion in the weld.
51
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Nital Etched Micrography by OMDf - Localized Corrosion
Micrography of the pipe in the leakage area, at the internal pipe surface, showing the preferential corrosion in the center of the autogenous weld and oxides inside the crevice. The morphology of the corrosion is similar to a cracking but the analysis show that it is a localized anodic process.
45
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Nital Etched Micrography by OMDf - Preferential Dissolution
Micrography of the pipe at the leakage position showing an oxide layer inside the crevice. The corrosion occurred exactly at the weld metal and the region at the margin of the damage shows the heat affected zone of the autogenous weld, with a refined grain size.
41
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Nital Etched Micrography by OMDf - Preferential Dissolution
Micrography of the internal pipe surface at the leakage position showing an oxide layer inside the crevice. The corrosion occurred exactly at the weld metal and the region at the margin of the damage shows the heat affected zone of the autogenous weld, with a refined grain size.
40
VIEW
ML00140 / May.2019
Preferential Corrosion of Pipe Seam Weld
M - Low Carbon SteelP - Longitudinal Seam Welded PipeAp - ShipCd - Preferential Dissolution
Cm - Nital Etched Micrography by OMDf - Preferential Dissolution

+1 more from this case →

ML00137 — Brittle Fracture of a 15-5 PH Valve SpringM - Precipitation Hardened Stainless SteelP - SpringAp - Oil and GasCd - Brittle Behavior
Micrographic detail of a longitudinal section of the spring indicating that under the deposits there are intergranular cracks initiating at the spring surface.
65
VIEW
ML00137 / Mar.2021
Brittle Fracture of a 15-5 PH Valve Spring
M - Precipitation Hardened Stainless SteelP - SpringAp - Oil and GasCd - Brittle Behavior
Cm - As polished micrographyDf - Intergranular Cracking
Micrographic detail of a longitudinal section of the spring indicating that under the deposits there are intergranular cracks initiating at the spring surface.
60
VIEW
ML00137 / Mar.2021
Brittle Fracture of a 15-5 PH Valve Spring
M - Precipitation Hardened Stainless SteelP - SpringAp - Oil and GasCd - Brittle Behavior
Cm - Kalling Etched Micrography by OMDf - Intergranular Cracking
Micrography of a longitudinal section of the spring indicating that under the deposits there are intergranular cracks initiating at the spring surface.
57
VIEW
ML00137 / Mar.2021
Brittle Fracture of a 15-5 PH Valve Spring
M - Precipitation Hardened Stainless SteelP - SpringAp - Oil and GasCd - Brittle Behavior
Cm - Kalling Etched Micrography by OMDf - Intergranular Cracking
Micrographic detail of a longitudinal section of the spring indicating that under the deposits there are intergranular cracks initiating at the spring surface.
57
VIEW
ML00137 / Mar.2021
Brittle Fracture of a 15-5 PH Valve Spring
M - Precipitation Hardened Stainless SteelP - SpringAp - Oil and GasCd - Brittle Behavior
Cm - Kalling Etched Micrography by OMDf - Intergranular Cracking
Micrography of a section transverse to the fracture, in the starting point, showing the intergranular morphology of the fracture surface.
38
VIEW
ML00137 / Mar.2021
Brittle Fracture of a 15-5 PH Valve Spring
M - Precipitation Hardened Stainless SteelP - SpringAp - Oil and GasCd - Brittle Behavior
Cm - Kalling Etched Micrography by OMDf - Intergranular Fracture

+6 more from this case →