Welding Defect

4 cases · 10 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Detail focus: Intergranular Cracking clear all

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The intergranular morphology of the cracks, at the heat affected zone of the forging, indicates it is a cold cracking probably formed when the welded joint was not yet post welding heat treated. The actual hardness values at the HAZ is 270HV10, and when it was cracked it was probably a lot higher.
71
VIEW
ML00178 / Jan.2022
Cold cracks in Cr-Mo Welded Forging
M - CrMo SteelP - ForgingAp - O&G Well DrillingCd - Welding Defect
Cm - Nital Etched Micrography by SEMDf - Intergranular Cracking
Intergranular morphology of the fracture in a scanning electron microscopy image.
65
VIEW
ML00071 / Jan.2019
Reheating Cracking of a CrMo Vessel Weld
M - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
Cm - Fractography by SEMDf - Intergranular Cracking
The fracture presents an intergranular aspect, and evidences of incipient melting, indicating a liquation cracking has occurred at the plate coarse grain heat affected zone/fusion line.
57
VIEW
ML00069 / May.2017
Liquation Cracks in SAW of Low Carbon Steel
M - Low Carbon SteelP - Fabrication WeldAp - AutomotiveCd - Welding Defect
Cm - Fractography by SEMDf - Intergranular Cracking
Acetate metallographic replica from the surface, before cracking removal, showing the intergranular morphology of the cracks in a very refined weld metal structure.
123
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital etched, OMDf - Intergranular Cracking

More from these cases

ML00178 — Cold cracks in Cr-Mo Welded ForgingM - CrMo SteelP - ForgingAp - O&G Well DrillingCd - Welding Defect
Detail of the cold cracking at the previous austenite grain boundary of the martensitic structure.
55
VIEW
ML00178 / Jan.2022
Cold cracks in Cr-Mo Welded Forging
M - CrMo SteelP - ForgingAp - O&G Well DrillingCd - Welding Defect
Cm - Nital Etched Micrography by SEMDf - Intergranular Cracking
Detail of the cold cracking at the previous austenite grain boundary of the martensitic structure.
59
VIEW
ML00178 / Jan.2022
Cold cracks in Cr-Mo Welded Forging
M - CrMo SteelP - ForgingAp - O&G Well DrillingCd - Welding Defect
Cm - Nital Etched Micrography by SEMDf - Intergranular Cracking
ML00071 — Reheating Cracking of a CrMo Vessel WeldM - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
The micrographic aspect of the cracks in a section transverse to the weld (the removed sample), shows that there are cracks with different sizes, the larger are filled with products that indicate they were opened for longer times.
67
VIEW
ML00071 / Jan.2019
Reheating Cracking of a CrMo Vessel Weld
M - CrMo SteelP - In Field WeldAp - EnergyCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Intergranular Cracking
ML00069 — Liquation Cracks in SAW of Low Carbon SteelM - Low Carbon SteelP - Fabrication WeldAp - AutomotiveCd - Welding Defect
Micrography of the fractured region, from the superior plate side, showing that the intergranular cracking occurred at the coarse grain heat affected zone. The structure is bainitic and there are segregated regions in the previous austenite grain boundaries.
50
VIEW
ML00069 / May.2017
Liquation Cracks in SAW of Low Carbon Steel
M - Low Carbon SteelP - Fabrication WeldAp - AutomotiveCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Intergranular Cracking
Micrography of the fractured region, from the weld metal side, showing that the intergranular cracking occurred at the coarse grain heat affected zone. The structure is bainitic and there are segregated regions in the previous austenite grain boundaries.
127
VIEW
ML00069 / May.2017
Liquation Cracks in SAW of Low Carbon Steel
M - Low Carbon SteelP - Fabrication WeldAp - AutomotiveCd - Welding Defect
Cm - Nital Etched Micrography by OMDf - Intergranular Cracking
ML00010 — Cold Cracks in a Gouged Weld MetalM - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Detail of the acetate metallographic replica from the surface, before cracking removal, showing the (previous austenite) intergranular morphology of the cracks in a very refined weld metal structure.
107
VIEW
ML00010 / Oct.2017
Cold Cracks in a Gouged Weld Metal
M - Low Alloy Low Carbon QTP - Rolled PlateAp - OffshoreCd - Welding Defect
Cm - Nital etched, OMDf - Intergranular Cracking