Aspect Before Analysis

6 cases · 15 images

Crevice Corrosion in a Subsea System — Aspect Before Analysis

Application: Mechanical Industry clear all

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Tool fixture 5" long, nominal diameter 2", presenting a recess 1/2" deep from two sides. The rupture occurred about 2" from the end of the rod. Scale in milimeters.
523
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - General View
Aspect of the fracture surface of the 2" diameter casting. The fracture appeared flat, with secondary cracks, and the position of the fracture during the loading test is located in the region that was in tensile stress during the hot dip galvanized process (the part was sustaining its own weight during the zinc hot dip bath).
800
VIEW
ML00138 / Jun.2018
Liquid Metal Embrittlement of a HSLA Steel
M - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Cm - Aspect Before AnalysisDf - Brittle Fracture
Aspect of the external surface of the broken cylindrical roller bearing presenting a polished external diameter and a the rupture with brittle characteristics (flat and parts that were lost).
726
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Fracture
Aspect of the serrated walrus tool, interchangeable, that was removed at the end of its life. Dimensions of 1" thick, 2" width, 3" long.
419
VIEW
ML00084 / Mar.2020
Walrus Tool Steel
M - High Carbon Tool SteelP - ForgingAp - Mechanical IndustryCd - Removed From Service
Cm - Aspect Before AnalysisDf - General View
The shaft presented a light wear at the end of the life. See the schematic drawing in the next figure
597
VIEW
ML00064 / Apr.2017
SAE 1045 Steel Shaft
M - Medium Carbon SteelP - ShaftAp - Mechanical IndustryCd - Removed From Service
Cm - Aspect Before AnalysisDf - At the Surface
The tooth contact surface of the SPUR RACK shows adhesive wear damage after a short time in service.
501
VIEW
ML00027 / Apr.2017
Adhesive Wear of Spur Gear Rack
M - Medium Carbon SteelP - Spur GearAp - Mechanical IndustryCd - Adhesive Wear
Cm - Aspect Before AnalysisDf - Metal to Metal Wear

More from these cases

ML00182 — Brittle Fracture of a LAS Fixing RodM - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Detail of the flat fracture from the notch at the bottom of the recess. No plastic deformation.
113
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - Brittle Fracture
Flat fracture, no plastic deformation, at the notch in the recess.
63
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - Brittle Fracture
Brittle Fracture of a LAS Fixing Rod
2
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - Fracture
Brittle Fracture of a LAS Fixing Rod
5
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - Fracture
Brittle Fracture of a LAS Fixing Rod
0
VIEW
ML00182 / Jul.2022
Brittle Fracture of a LAS Fixing Rod
M - Low Alloy Medium Carbon QTP - StemAp - Mechanical IndustryCd - Brittle Fracture
Cm - Aspect Before AnalysisDf - Fracture
ML00138 — Liquid Metal Embrittlement of a HSLA SteelM - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Aspect of the other side of the fracture of the 2" diameter lifting device. It failed in a brittle way during loading test. The zinc coating was partially removed from the casting surface of one side of the failed part, for inspection, looking for casting defects. The results showed that the casting part did not present casting defects.
92
VIEW
ML00138 / Jun.2018
Liquid Metal Embrittlement of a HSLA Steel
M - High Strength Low AlloyP - Coated ProductAp - Mechanical IndustryCd - Liquid Metal Embrittlement
Cm - Aspect Before AnalysisDf - Fracture
ML00131 — Brittle Failure of a Soft Roller BearingM - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Aspect of the broken cylindrical roller bearing, presenting the internal diameter full of cracks; and the fracture revealing two different morphologies, flat and smooth close to the external diameter (that appeared white in the macrography); and rough close to the internal diameter (that appeared dark in the macrography).
107
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Fracture
Aspect of the internal diameter surface presenting several cracks in the axial direction, caused by the contact with the shaft. The roller bearing presented a too low hardness level (21 HRc average) in this ID position.
90
VIEW
ML00131 / Apr.2018
Brittle Failure of a Soft Roller Bearing
M - Wear Resistant SteelP - Roller BearingAp - Mechanical IndustryCd - Heat Treatment Defect
Cm - Aspect Before AnalysisDf - Internal Surface
ML00027 — Adhesive Wear of Spur Gear RackM - Medium Carbon SteelP - Spur GearAp - Mechanical IndustryCd - Adhesive Wear
The tooth contact surface of the SPUR GEAR shows adhesive wear damage after a short time in service.
52
VIEW
ML00027 / Apr.2017
Adhesive Wear of Spur Gear Rack
M - Medium Carbon SteelP - Spur GearAp - Mechanical IndustryCd - Adhesive Wear
Cm - Aspect Before AnalysisDf - Metal to Metal Wear